Balu Santhamani

Dynamic individual with hands-on experience in Tool & Die Making and talent for navigating challenges. Brings strong problem-solving skills and proactive approach to new tasks. Known for adaptability, creativity, and results-oriented mindset. Committed to making meaningful contributions and advancing organizational goals.

• 11+ years of extensive experience in tool room operations, mold fabrication, and precision machining.
• Skilled in reading and interpreting engineering drawings, blueprints, and technical schematics.
• Proficient in assembling and fitting mold parts and fixtures using hand and power tools.
• Demonstrated ability to take initiative, work independently, and lead small teams to accomplish production goals.
• Strong commitment to safety, cleanliness, and adherence to standard operating procedures.
• Experienced in root cause analysis of mold failures and providing solutions to prevent recurrence.
• Participated actively in daily and monthly performance meetings to address molding-related issues and improvements.
• Proficient in machining and fabricating plastic molds, core and precision-shaped components.
• Hands-on experience in setting up and operating manual machines including lathes, milling, turning, grinding, drilling, boring, and hydraulic surface grinding.
• Expert in using precision measuring instruments such as micrometers, Vernier calipers, height gauges, dial indicators, and profile projectors.
• Experienced in mold assembly, modifications, spotting, mirror polishing (core & cavity), and preventive maintenance.
• Performed critical operations like laser welding, ultrasonic polishing, and high-precision fitting and sub-assemblies.
• Conducted thorough inspections and quality checks to ensure conformance with design specifications and tolerances.
• Familiar with GD\&T principles, drafting standards, and mold base design in new and existing projects.
• Coordinated closely with engineering and production teams to resolve technical issues and optimize tool performance.
• Maintained detailed inspection reports and documentation for all modifications and completed parts.
• Successfully handled both low-pressure and high-pressure molds in high-paced production environments.