Mahendhiran Kalimuthu
Bloomington
Summary
Demonstrates strong analytical, communication, and teamwork skills, with proven ability to quickly adapt to new environments. Eager to contribute to team success and further develop professional skills. Brings positive attitude and commitment to continuous learning and growth.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Technical Lead (Supporting Caterpillar Inc)
HCL America Inc
09.2023 - Current
- Led the development and validation of Low & high-voltage connectors for electric, off-road, and industrial vehicles, ensuring compliance with ISO, IEC, and SAE standards.
- Partnered with cross-functional teams for component requirement analysis, supplier selection, and development support.
- Oversaw the development of Low Voltage (LV) and High Voltage (HV) connectors, ensuring alignment with system requirements, performance standards, and safety regulations across electrification platforms.
- Collaborated with suppliers and customers for technical reviews and design improvements focused on performance, cost, and manufacturability.
- Spearheaded the creation of a standardized connector product line across multiple vehicle platforms, improving design efficiency and reducing development time.
- Defined and analyzed electrical, mechanical, and thermal performance requirements to meet safety and reliability goals.
- Supported testing and validation of connector families, including PowerLok, SurLok, and HD400 series, to ensure compliance with performance and reliability standards.
- Led the development of multicore cables with pressure wash resistance, managing design and testing for harsh environments.
- Managed development and validation of high-voltage components including cable glands, DC disconnect switches, fuses, contactors, HV connectors, HV splices, and DC breakers.
- Supported cost optimization by identifying and recommending alternative low & high-voltage connectors.
- Worked with cross-functional teams to support validation and testing activities throughout development.
- Prepared specifications for connectors and terminals used in low-voltage and high-voltage accessories.
- Experienced in selecting and supporting connectors for 24V, 48V, 750V, and 1500V DC applications.
- Supported prototype installation of wire harnesses and connectors at customer facilities, including on-site review and validation.
- Demonstrated strong project management skills by planning, coordinating, and tracking development activities.
- Validated in-vehicle electrical functions and supported field troubleshooting.
- Monitored machine diagnostics and resolved outstanding electrical issues.
Project Manager
Caresoft Global Inc
08.2022 - 09.2023
- Responsible for selection of wire harness components such as connectors, terminals, seals, cavity plugs, back shells, clips and covers of EV harness designs
- Designed and developed harnesses for EV programs and converted systems requirements to design.
- Ensured connector testing and validation in compliance with USCAR and SAE standards.
- Created and assistance for pro type/mule build harness for customer project
- Responsible for new connector development and improvement process
- Gathered feedback from plant assembly for product improvements and implemented the changes
- Oversee management processes and part release procedures
- Co-ordinated with teams to release the drawings and engineering change update release
- Provided detailed project status updates to stakeholders and executive management.
- Monitored project performance to identify areas of improvement and adjust.
- Negotiated and managed third-party contracts related to project deliverables.
- Sourced, vetted and managed vendors needed to accomplish project goals.
- Analyzed project performance data to identify areas of improvement.
- Developed and implemented project plans and budgets to ensure successful execution.
- Maintained open communication by presenting regular updates on project status to customers.
- Verified quality of deliverables and conformance to specifications before submitting to clients.
- Monitored project progress, identified risks and took corrective action as needed.
Assistant Manager
Caresoft Global Pvt Ltd
01.2007 - 08.2022
- Worked closely with R&D teams for the design and development of primary and secondary electrical components.
- Determined and coordinated physical testing to ensure product performance met design requirements.
- Led troubleshooting of electrical systems in the field and testing facilities.
- Supported program teams from concept through prototype, pilot, and implementation stages.
- Created and electrified CAD models using CATIA and Enovia.
- Prepared harness bill of materials and coordinated with cross-functional teams.
- Created and installed prototype harnesses and validated performance results.
- Guided design teams in low-voltage connector selection.
- Collaborated with general assembly teams to identify and resolve design issues.
- Coordinated with harness and component manufacturers to communicate requirements and obtain updated drawings.
- Managed engineering changes and supported continuous process improvement for LVE programs.
- Created harness and component drawings based on design needs and standards.
- Worked closely with PLM teams for design and 3D model release processes.
- Managed projects from initiation to commissioning, including procurement activities.
- Maintained open communication with customers through regular project status updates.
- Scheduled and facilitated meetings with stakeholders to align on deliverables and resolve conflicts.
- Fostered positive relationships with vendors to support project goals.
- Delegated daily tasks to team members to improve workflow and efficiency.
- Provided exceptional customer support, enhancing customer satisfaction and loyalty.
- Demonstrated expertise in project management and certified as a PMP.
- Maintained strong customer relations by addressing issues and implementing corrective actions.
- Recruited, interviewed, and mentored employees to promote engagement and performance.
- Established team priorities, maintained schedules, and monitored performance metrics.
- Evaluated employee performance and provided constructive feedback.
- Managed budgets and allocated resources to maximize productivity and profitability.
Education
Bachelor of Arts - Computer Applications
Madurai Kamarajar University
India06.2011
Diploma - Electrical & Electronics Engineering
Nachimuthu Polytechnic College
India04.2006
Skills
- Component engineering
- Automotive harness design
- CREO, CATIA, Auto Cad
- JIRA
- Electrical distribution Systems
- Supplier management
- Vesys 20 & Capital Harness XC
- Project management
Certification
PMP - Project Management Professional
Timeline
Technical Lead (Supporting Caterpillar Inc)
HCL America Inc
09.2023 - Current
Project Manager
Caresoft Global Inc
08.2022 - 09.2023
Assistant Manager
Caresoft Global Pvt Ltd
01.2007 - 08.2022
Diploma - Electrical & Electronics Engineering
Nachimuthu Polytechnic College
Bachelor of Arts - Computer Applications
Madurai Kamarajar University