Malcolm Gage
Beaumont,TX
Summary
Malcolm has over forty-six years (48) experience in refinery operations, FEED and consulting, including the Commissioning and Start Up of Complete Refineries and Commissioning and Start Up of LNG, Propylene, Ethylene, Topsides, Offshore/Onshore and Ship Loading facilities. 23 years Mobil Oil Corporation Retired Unit Supervisor 2 Years - Qatar General Petroleum- NORDCO Refinery Shift Supervisor- Umm Said 9 Years EPC-Foster Wheeler USA Retired Commissioning Mgr. 5 Years Fluor Corporation, Senior Commissioning Manager 3 Years IHI Inc., Commissioning Manager 3 Years MGMGG Commissioning & Consulting Services, LLC, Providing experienced Commissioning Personnel to clients worldwide. Delayed Coking Consultant, 5 Years Fluor Corporation, 3 Years IHI-EC INC. & 2 Years Mott MacDonald UK Ltd. More than 20 years specializing in Delayed Coking Systems including Co-Partnership in Patented Maxi-coking Technology. Experience in the Commissioning of Chemical, Petrochemical, Oil, Gas, LNG Regasification, Liquefaction and Refining Industries. $500M USD to $20 Bln. USD Qualified on the Following Operations – Crude Units, FCC Units, RFCC, FCC Hydro-treating (Atmospheric Tower Bottoms to FCC), ARDS, Naphtha Hydro-treaters, Kerosene Hydro-treaters, LGO Hydro-treaters, Lube Wax Hydro-Finishing, SDA, Reformers (Fixed Bed and CCRs), ISOM Units, (Penex-Molex Extraction), LPG Gas Plants, LPG Scrubbers, LNG Processing and Storage, Regasification, Sulfur Recovery Units, Hydrogen Units Hydrocrackers, Delayed Coking Unit (Foster Wheeler Design, Lummus & Conoco), Propylene, Ethane Cracking and Ethylene Production. Also, commissioned Propylene and Ethylene pipeline and Ship Loading facility. Familiar with processes such as – Gas Turbine Steam Generators, Power Recovery Systems, Nitrogen Production Units, Fired Steam Boilers and Water Treating Plants. Related Skills: Working Knowledge of compressors and Related Systems, Experienced Pipe and Structural Draftsman.
Overview
1
1
Certification
Work History
Senior Process Operations Advisor/ Senior Commissioning Manager
Malcom Russell Gage
- Malcolm has over forty-six years (48) experience in refinery operations, FEED and consulting, including the Commissioning and Start Up of Complete Refineries and Commissioning and Start Up of LNG, Propylene, Ethylene, Topsides, Offshore/Onshore and Ship Loading facilities.
Retired Unit Supervisor
Mobil Oil Corporation
- 23 years Mobil Oil Corporation Retired Unit Supervisor
Refinery Shift Supervisor
Qatar General Petroleum- NORDCO
Umm Said
- 2 Years - Qatar General Petroleum- NORDCO Refinery Shift Supervisor- Umm Said
Retired Commissioning Mgr.
EPC-Foster Wheeler USA
- 9 Years EPC-Foster Wheeler USA Retired Commissioning Mgr.
Senior Commissioning Manager
Fluor Corporation
- 5 Years Fluor Corporation, Senior Commissioning Manager
Commissioning Manager
IHI Inc.
- 3 Years IHI Inc., Commissioning Manager
Commissioning & Consulting Services
MGMGG Commissioning & Consulting Services, LLC
- 3 Years MGMGG Commissioning & Consulting Services, LLC, Providing experienced Commissioning Personnel to clients worldwide.
Delayed Coking Consultant
Fluor Corporation
- Delayed Coking Consultant, 5 Years Fluor Corporation, 3 Years IHI-EC INC
- 2 Years Mott MacDonald UK Ltd
- More than 20 years specializing in Delayed Coking Systems including Co-Partnership in Patented Maxi-coking Technology.
Commissioning Manager
Mott MacDonald LLC
Abu Dhabi
- Commissioning Manager assigned to TAKREER (ADNOC) for the Ruwais Refinery Expansion Project
- 20 Billion USD
- Senior Commissioning Manager working with Samsung (EPC 3 - Utilities), Daewoo (EPC 4-Tank Farm & Blending) & GS (E&C 7- 3 Berth Super-tanker Loading) and Commissioning the 4-5 KM New Ruwais Jetty and Ship Loading Facility
- Commissioned all Hydrocarbon lines and loaded to date 165 Ships of all exported refinery products.
Senior Commissioning Director
IHI-EC International
- Assigned to Worley Parsons Incorporated for the ExxonMobil HEBRON Topsides Project Offshore Project, Newfoundland
- 15 Billion USD Completed all Commissioning Planning during FEED, Commissioning Procedures during Detail Design and manpower allocation for locations in Buson, South Korea, HHI facilities, Corpus Christi, Texas for the Drilling Equipment Set (DES), Oslo, Norway, for the Gravity Based Unit (GBU) and St John’s, Newfoundland for Hook-up and Sail away schedule
- Included all Preservation Planning.
Senior Commissioning Manager
Fluor Italy
- Assigned to Fluor, Milan, Italy Project for Saipem International, SGD
- 5 bln us, Sour Gas Plant and Sulphur Recovery complex in Abu Dhabi
- (SHAH) During the 2 year period, worked to perfect the Systemization of the project across 5 contractors assigned to construct the initial Wellheads, Storage facilities, Process Units, Amine Gas Treatment and Sulfur Plants.
Senior Commissioning Manager
Fluor Enterprises
Houston
- Assigned to Commission the $5.2 Billion Dollar (US), Heavy Oil Upgrade of the TOTAL Petrochemicals Complex, Port Arthur, Texas (USA)
- Project includes a New Diesel Hydro-treater, 2 (400 T/D) Sulfur Recovery Units, 50 TB/D Delayed Coker Unit, Coker Naphtha Hydrotreater, Amine Unit, 2 New Sour Water Strippers, Flare System and Associated Off-Site Support
- Team of 60 SMEs, 15 Operator/Supv
- Materials
- (Completed Project with Safety Award)
Senior Commissioning Manager/Owner
MGage Consulting, LLC
- Commissioned, Started, Trained, Operated & Consulting in the Heavy Oil Expansion of the Sinclair Oil Company, Rawlins, Wyoming USA, Refinery
- One Billion Dollar (US) Expansion included, 2 (200T/D) Sulfur Recovery Units and New sulphur Loading Facilities, New Sour Water Stripper, Amine Unit and 20 TB/D Delayed Coker Unit
- (Excellent Client recommendation attached to CV.)
Sr. Commissioning Manager
Foster Wheeler North America Corp.
- Duties include review of P&IDs for operability and safety, assisting clients with unit Commissioning and Start up, writing of operating guidelines and procedures, training of client operations personnel, assist client in test run preparation, evaluate plant operating data to optimise operation, and participation in HAZOPS
- B.P Whiting Delayed Coker Project Assisted in Commissioning Planning for total automation of the British Petroleum, Whiting, Indiana
- Valero Norco, Louisiana Commissioned and Started-Up the Valero Delayed Coker in Norco, La
- Sempra LNG Terminal, Coastal Azul, Baja, CA Commissioning Manager assigned to Sempra LNG and participated in the P&ID review, Hazop, SIL and pre-commissioning, commissioning planning at Black & Veatch offices in Kansas City, Kansas.
Commissioning Manager
IHI-EC International
- Sincor Upgrader Syncrude Project- Jose, Venezuela Assigned as Commissioning Manager, overseeing the shutdown, expansion and Re-Commissioning of the entire complex that consisted of a 300 TBD Crude Unit, Mild Hydrocracker Unit, Naphtha and Distillate Hydrotreaters, FCC and Gas Plant, Alkylation and Delayed Coker Unit
- Valero Texas City, Texas Commissioned & Start-up of the Foster Wheeler Delayed Coker for Valero including Operator Training and Unit Process Operations support
- Kuwait National Oil Company – Kuwait City Reviewed and advised on the replacement of the KNOC Al Mina Refinery
- The new refinery to include a New FCC and Gas Plant, Delayed Coker and supporting Hydrotreaters.
Commissioning & Start-up of the 2nd Coker in Mexico
PEMEX Cadereyta Refinery Upgrade Project
Cadereyta, Mexico
- Commissioned & Start-up of the 2nd Coker in Mexico- Foster Wheeler Delayed Coker and support systems
- PEMEX Madero Refinery Maya Crude Upgrade Project Madero, Mexico Commissioned & Start-up of the 1st Coker in Mexico-Foster Wheeler Delayed Coker and support systems, FCC and Gas Plant, HF Alkylation Unit and New Sulphur Plant
- MOL Hungarian Oil Company, Residue Upgrade Project, Budapest, Hungary Commissioned & Start-up of the Foster Wheeler Delayed Coker and support systems including Propylene Recovery Unit
- Premcor Marketing and Refining Corporation and Port Arthur Coker Company Responsible for the commissioning and safe start-up of the Foster Wheeler 6 Drum New Layout Delayed Coker and downstream support systems for Premcor’s Heavy Oils Upgrade Project, Including Commissioning a Revamped FCC and Gas Plant
- Also, a new Gas Oil Hydrocracker, 400 T/D Sulphur Plant and TGU.
Commissioning & Start-up of the World’s largest 8 Drum 160 TB/D Foster Wheeler Designed Delayed Coker and Gas Plant
Reliance Petroleum Project
Jamnager, India
- Commissioning & Start-up of the World’s largest 8 Drum 160 TB/D Foster Wheeler Designed Delayed Coker and Gas Plant
- Later Re-assigned to commission the world’s largest UOP Designed FCC and Gas Plant.
Operations Associate/Engineer Crude/Coker
Crown Petroleum Corporation
Pasadena, Texas
- Assigned to Crown Petroleum Refinery as Operations Associate responsible for the safe operation of the Crude Unit/Delayed Coker and FCC/Gas Plant Complex and DCS control board
- Assigned as Start up Supervisor for the Re-Commissioning of FCC and Gas Plant after major re-vamp and turnaround.
Operations Associate
Petro-Chem Technical Services
Pasadena, Texas
- Assigned to Crown Petroleum Refinery as Chief Operator of Crude Unit/Delayed Coker and FCC/Gas Plant Complex, responsible for the safe operation of units and training of personnel.
Shift Superintendent, FCC/Alkylation Unit Start-Up Supervisor
National Oil Distribution Refining Company
Doha, Qatar
- Shift Superintendent of 60 TBD refinery, tank farm and wharf loading facility
- Responsible for the day to day operations and maintenance of Crude Unit, CCR, Diesel, Kerosene, and Naphtha Hydrotreaters, Boiler House, Penex Molex and Nitrogen Complexes
- Assigned to design the Unit Graphics for expansion of a Fluid Catalytic Cracking Unit
- Assigned as Commissioning Manager of New UOP FCC/HF Alkylation Units
- Commissioning Manager New LNG Loading/Unloading/Storage Terminal.
Start-up Consultant
Pennzoil Atlas Refining Corporation
Shreveport, Louisiana
- Assigned to Pennzoil (Atlas Refinery) as Commissioning Operator/Start-up Consultant of a Resid Catalytic-Cracking Unit
- UOP RFCC
- Developed system packages that were used for commissioning and start-up.
Shift Foreman – Start-Up Supervisor
Trans American Refining Company
New Orleans, Louisiana
- Assigned to NORCO Refinery as start-up Board Operator/Consultant for re-commissioning of previously mothballed Crude Unit /Visbreaker
- Promoted to Shift Forman/Start-up Supervisor responsible for checkout and commissioning of units.
Unit Supervisor
ExxonMobil Corporation
Torrance, California
- Responsible for the daily operations of a 12-Drum Delayed Coker Complex, Compressor Station, Tank Farm, and LPG Storage & LNG Terminal.
Start-Up Supervisor
Mobil Oil Corporation
Torrance, California
- Assigned to Mobil’s Torrance Refinery to facilitate start-up and Commissioning of New FCC and Gas Plant, High Pressure FCC Vacuum Gasoil Hydrotreater, Hydrogen Unit and FCC Naphtha Merox Unit.
Shift Forman / DCS Supervisor
Mobil Oil Corporation
- Plant Shift Forman responsible for off-shift operations of a Crude Unit, Platformers, FCC and Alkylation Unit, Tank Farm, ISOM, and Boiler House.
Chief Operator
Mobil Oil Corporation
- Worked as operator, board man and Chief Operator of Crude Unit, Coker Unit, Reformer, FCC and Gas Plant Units and Alkylation Units
Education
BS - Chemical Engineering
Almeda University/Lamar State University
Skills
- Diversity Training
- EI DuPont Safety School
- USDOT Environmental & Hazardous Material Handling
- USDOT Safety Training
- Norm Lieberman Process Technology for Reformers and Hydrotreaters
- John Zink Fired Heater School
- Honeywell DCS Training (LCN Administration, Programming, Graphics and Tuning)
- Advanced DCS Control Training
- Exxon Mobil Technical Writing School
- Pennzoil Corporation Boiler Management Training for (Power Utilities, FCC Boilers and Catalyst Coolers)
- Working Knowledge of compressors and Related Systems
- Experienced Pipe and Structural Draftsman
Certification
AICHE Certified
Citizenship
U.S.A.
Personal Information
Title: Senior Process Operations Advisor/Senior Commissioning Manager
Languages
- Native (U.S. English), Read & Write
- Spanish, Read & Write
- French, Fluent
- Arabic, Some
Timeline
Senior Process Operations Advisor/ Senior Commissioning Manager
Malcom Russell Gage
Retired Unit Supervisor
Mobil Oil Corporation
Refinery Shift Supervisor
Qatar General Petroleum- NORDCO
Retired Commissioning Mgr.
EPC-Foster Wheeler USA
Senior Commissioning Manager
Fluor Corporation
Commissioning Manager
IHI Inc.
Commissioning & Consulting Services
MGMGG Commissioning & Consulting Services, LLC
Delayed Coking Consultant
Fluor Corporation
Commissioning Manager
Mott MacDonald LLC
Senior Commissioning Director
IHI-EC International
Senior Commissioning Manager
Fluor Italy
Senior Commissioning Manager
Fluor Enterprises
Senior Commissioning Manager/Owner
MGage Consulting, LLC
Sr. Commissioning Manager
Foster Wheeler North America Corp.
Commissioning Manager
IHI-EC International
Commissioning & Start-up of the 2nd Coker in Mexico
PEMEX Cadereyta Refinery Upgrade Project
Commissioning & Start-up of the World’s largest 8 Drum 160 TB/D Foster Wheeler Designed Delayed Coker and Gas Plant
Reliance Petroleum Project
Operations Associate/Engineer Crude/Coker
Crown Petroleum Corporation
Operations Associate
Petro-Chem Technical Services
Shift Superintendent, FCC/Alkylation Unit Start-Up Supervisor
National Oil Distribution Refining Company
Start-up Consultant
Pennzoil Atlas Refining Corporation
Shift Foreman – Start-Up Supervisor
Trans American Refining Company
Unit Supervisor
ExxonMobil Corporation
Start-Up Supervisor
Mobil Oil Corporation
Shift Forman / DCS Supervisor
Mobil Oil Corporation
Chief Operator
Mobil Oil Corporation
BS - Chemical Engineering
Almeda University/Lamar State University
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