Battery manufacturing Process engineer
General Motors
07.2023 - 05.2024
- Performed comprehensive administrative tasks such as data entry, scheduling, time reporting, and records management to support leadership and enhance operational efficiency
- Optimized robotic systems by leading data collection and root cause analysis of downtime events, identifying failure patterns, and implementing solutions that reduced unplanned stoppages
- Enhanced conveyor lubrication efficiency, collaborating with maintenance teams to develop a cost-saving oil refill method, reducing lubrication costs by 25% while maintaining optimal system performance.
- Improved robotic performance by analyzing mechanical component wear, supporting system upgrades, and troubleshooting malfunctions to increase production uptime.
- Led root cause investigations on robotic failures, working closely with controls engineers, technicians, and electricians to implement corrective actions that improved cycle time consistency.
- Collaborated with vision engineers and quality teams to validate and optimize camera-based inspection systems, ensuring 99% defect detection accuracy.
- Conducted in-depth validation of vision system accuracy and performance, utilizing Matrox tools to extract and analyze failure images.
- Supported root cause investigations and reported key findings directly to the vision lead to drive continuous system improvement.
- Contributed to battery protection processes in superphase and Pack mainline, ensuring compliance with production quality and efficiency standards.
- Conducted process audits to ensure consistent process discipline, optimal robot performance, and compliance with safety standards.
- Monitored and reported production line performance, analyzing trends and recommending process adjustments that enhanced overall equipment effectiveness (OEE).
