MANJUNATH V
Bangalore
Summary
Accomplished Operations and Production Manager with over 25 years of experience in garment manufacturing, specializing in export and domestic markets. Expert in strategic planning, quality management, and production optimization for top international brands. Proven track record in project management, production setup, and enhancing operational efficiencies.
Overview
30
30
years of professional experience
Work History
Senior Manager Operations - Production (Garments Division)
Smart staff - Quick work Services Pvt Ltd.
2 2023 - Current
- Overseeing Vendor Production and Operations: Responsible for managing all aspects of garment production across different vendors in Bangalore. Ensuring that all operations follow the planned schedules and meet quality standards.
- Monitoring of Production Activities: In charge of the total production oversight for major labels such as Raymond and Bangalore Sportswear. Implementing piece-rate payment projects for efficient production.
- Quality Assurance and Process Enhancement: Working closely with quality teams to maintain high-quality products. Making sure that production processes are continually reviewed and improved for better efficiency.
- Leadership and Team Coordination: Leading a team of managers and workers, ensuring everyone works together smoothly. Encouraging team to find new ways to improve their work and processes.
- Adapting to Market Changes: Keeping track of changes in market demands and adjusting production strategies accordingly to meet these demands and explore new opportunities.
Senior Manager - Projects and Operations
Aquatur Clothing
11.2020 - 10.2022
- Factory Setup and Equipment Installation: Led the successful establishment of a new 350-machine factory for woven bottoms. Oversaw the layout planning and equipment setup to ensure operational efficiency.
- Workforce Management: Responsible for allocating skilled manpower, ensuring that the factory operates at optimal human resource capacity to meet production targets.
- Production Management: Managed the manufacturing of 4,200 pieces per day, focusing on streamlining processes to enhance output and meet high production demands.
- Dispatch and Logistics Coordination: Ensured timely dispatch of 25,000 pieces weekly, coordinating logistics to uphold supply chain efficiency and reliability.
- Quality Control and Standards Implementation: Implemented rigorous quality control measures to maintain product standards, resulting in high customer satisfaction and repeat business.
- Project Reporting and Analysis: Regularly reported on project progress and production metrics to upper management, using data-driven insights to inform decisions and improve operations.
General Manager - Operations
Lisa Apparels Pvt. Ltd.
03.2006 - 01.2020
- Strategic Operations Management: Directed overall factory operations, optimizing capacity, and improving operational efficiency to boost financial performance.
- Production Oversight: Managed end-to-end production processes including budgeting, sampling, cutting, finishing, and dispatch of garments, ensuring adherence to organizational targets.
- Quality and Performance Standards: Established and reviewed performance metrics regularly, enhancing production quality and ensuring efficient asset management.
- Vendor and Client Relations: Developed a reliable vendor base for complex garment styles, significantly reducing lead times while maintaining quality. Actively managed client interactions and resolved queries swiftly, heightening client satisfaction and retention.
- Export and Expansion Initiatives: Spearheaded export operations and strategic outsourcing through satellite factories, achieving a 100% First Time Pass (FTP) rate in sample development. Led expansion efforts that increased productivity and optimized manpower and organizational structures.
- Professional Development and Training: Engaged in comprehensive training in product development, merchandizing, and lab testing procedures. Attended industry seminars organized by Vardhman Fabrics/Arvind Mills, Groz-Beckert, and YKK to stay updated with the latest industry standards and technologies.
- Market Engagement: Handled major international and domestic market operations, collaborating with leading brands like Levi's, JCP, DKNY, Wal-Mart, and more, as well as prominent Indian brands such as Raymond and ITC Lifestyle.
- Products Managed: Women’s tops and bottoms (solid & prints), men’s casual and denim trousers, kids’ wear.
- Professional Development: Engaged in ongoing training in product development, merchandizing, and lab testing procedures, including seminars by Vardhman Fabrics, Arvind Mills, and others.
Merchandizing Manager & PPC
Sonata Clothing Company
07.2001 - 06.2003
- Sample and Production Management: Oversaw timely development of samples and managed seasonal bulk production to meet market demand.
- Supply Chain and Production Planning: Handled complete production supply chain management, including ordering, planning trims, and sourcing fabrics and other materials.
- Time and Action Plan Execution: Developed and meticulously followed time and action plans (TPA) to ensure deadlines were met consistently.
- Quality Control and Vendor Development: Ensured high-quality standards while expanding vendor and factory networks for better resource allocation and production capabilities.
Factory Manager
Indus Textiles Ltd
07.1997 - 03.2001
- Operations Management: Directed overall factory production and operations to ensure smooth unit functioning.
- Production Target Achievement: Guaranteed that production targets were met within established cost, time, and quality parameters.
- Inter-departmental Coordination: Facilitated effective coordination among various production areas including technical and quality assurance teams.
- Efficiency Monitoring: Regularly monitored and followed up on the production plan from cutting to sewing, driving targeted line efficiency.
Computer Programmer and Junior Merchandiser
Paprika Wear
03.1994 - 04.1997
- Software Development: Worked on developing and optimizing computer programs to enhance production processes.
- Merchandising Support: Assisted in merchandising tasks, supporting product development and market readiness.
Skills
Task Prioritization
Corporate Communications
Budget Oversight
Partnership Development
Administration and Reporting
Problem-Solving
Reporting management
Good Judgment
Cost Control
Performance Evaluations
Staff Management
Personal Information
- Date of Birth: 11/16/1969
- Nationality: Indian
- Marital Status: Married
- Religion: Hindu
References
- Nagendra Srivastava, Director, Raymond Apparels, +91-9167042485
- Tanmay Bhora, Director, Smartstaff, +91-9513567891
Timeline
Senior Manager - Projects and Operations
Aquatur Clothing
11.2020 - 10.2022
General Manager - Operations
Lisa Apparels Pvt. Ltd.
03.2006 - 01.2020
Merchandizing Manager & PPC
Sonata Clothing Company
07.2001 - 06.2003
Factory Manager
Indus Textiles Ltd
07.1997 - 03.2001
Computer Programmer and Junior Merchandiser
Paprika Wear
03.1994 - 04.1997
Senior Manager Operations - Production (Garments Division)
Smart staff - Quick work Services Pvt Ltd.
2 2023 - Current