Manoj Kumar Bodempudi
Red Oak,TX
Summary
Results-driven and detail-oriented Industrial Engineer with experience in mechanical system design, warehouse operations, and process optimization. Proficient in CAD design, project management, and Lean Six Sigma methodologies for improving productivity and reducing operational costs. Strong collaborative skills with a proven ability to work in cross-functional teams and provide innovative solutions. Adept at root cause analysis, data-driven decision-making, and system optimization to meet business objectives and enhance customer satisfaction.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Warehouse Operations & Inventory Management Engineer
Amaron Batteries (Amara Raja Batteries Ltd)
05.2018 - 08.2023
- Managed warehouse operations for India’s largest battery manufacturer, focusing on inventory control, process improvement, and layout optimization to enhance overall efficiency
- Redesigned the warehouse layout to identify and segregate slow-moving SKUs, improving outbound picking efficiency by 74% and reducing incorrect part steering
- Collaborated with the Supply Chain Operations team to develop storage strategies using EOQ, safety stock, and maximum inventory level analysis
- Conducted Methods-Time Measurement (MTM) analysis on inbound operations, reducing cycle time by 33% and improving process flow
- Developed and automated KPI reporting systems using Microsoft Excel and VBA to monitor key metrics such as warehouse saturation, order cycle time, and on-time delivery rates
- Led the successful implementation of 5S methodology in the Customer Returns area, improving workplace organization and reducing waste
- Provided on-site support for the installation and commissioning of new storage equipment and collaborated with external vendors to ensure seamless integration
Associate Engineer – Inventory Management
Amaron Batteries (Amara Raja Batteries Ltd)
08.2016 - 04.2018
- Supported warehouse operations by maintaining accurate inventory records and assisting in the development of inventory management processes
- Conducted root cause analysis for inventory discrepancies and implemented corrective actions to improve accuracy
- Assisted in storage capacity planning and demand forecasting to reduce stockouts and overstock situations
- Collaborated with cross-functional teams to implement lean practices and improve operational workflows
Engineering Intern – Warehouse Operations
Amaron Batteries (Amara Raja Batteries Ltd)
09.2015 - 07.2016
- Participated in daily warehouse operations, gaining hands-on experience in inventory control, receiving, and order fulfillment
- Conducted time studies and process mapping to identify inefficiencies and suggest improvements
- Assisted in the preparation of layout designs and supported ongoing warehouse expansion projects
- Developed detailed reports on warehouse performance metrics and presented findings to senior management
Education
Master of Science - Industrial Engineering
University of Texas at Arlington
Arlington, TX02.2025
Bachelor of Science - Mechanical Engineering
RVR & JC College of Engineering
05.2015
Skills
- CAD (AutoCAD)
- EOQ
- MRP(Materials Req Planning)
- JIT
- Demand Forecasting
- Aggregate Planning
- Production Scheduling
- DMAIC
- Value Stream Mapping (VSM)
- PFMEA
- Kaizen
- 5S
- Statistical Process Control
- Total Productive Maintenance (TPM)
- Process Mapping
- Root Cause Analysis
- Data Analysis
- Project Management
- MS Office Suite (Excel, Word, Teams)
- Python
- MATLAB
- SQL
Accomplishments
- Republic Day Parade – India, 2009, Selected from thousands of cadets for the prestigious parade, showcasing extreme discipline, leadership, and teamwork.
- Delta Shoot-Out (Runner-Up) – NIT Jamshedpur, 2013 & 2014
- Robo Soccer (1st Place) – Mech Mantra 2K11, 2011
- National Volleyball Player – Represented the state of Andhra Pradesh, 2009
Affiliations
- Society of Automotive Engineers (SAE)
- Society of Manufacturing Engineers (SME)
Certification
- Six Sigma Certification
- Certified Supply Chain Professional (CSCP)
- PMP
- Python Fundamentals
- In Progress : MAESTRO
Timeline
Warehouse Operations & Inventory Management Engineer
Amaron Batteries (Amara Raja Batteries Ltd)
05.2018 - 08.2023
Associate Engineer – Inventory Management
Amaron Batteries (Amara Raja Batteries Ltd)
08.2016 - 04.2018
Engineering Intern – Warehouse Operations
Amaron Batteries (Amara Raja Batteries Ltd)
09.2015 - 07.2016
Bachelor of Science - Mechanical Engineering
RVR & JC College of Engineering
- Six Sigma Certification
- Certified Supply Chain Professional (CSCP)
- PMP
- Python Fundamentals
- In Progress : MAESTRO
Master of Science - Industrial Engineering
University of Texas at Arlington
Similar Profiles
SIVANANDA GANTAYATSIVANANDA GANTAYAT
Experience , Service Engineer at Amara Raja Batteries LtdExperience , Service Engineer at Amara Raja Batteries Ltd
Rushikesh KuntheRushikesh Kunthe
Service Engineer at Amara Raja Batteries LtdService Engineer at Amara Raja Batteries Ltd
DANIEL ELUVATHINGALDANIEL ELUVATHINGAL
Senior Accountant at Kunnappilly Marketing (Amaron Batteries Franchise)Senior Accountant at Kunnappilly Marketing (Amaron Batteries Franchise)