Manoranjan Ambalavanan
Doha
Summary
Results-oriented achiever with proven ability to exceed targets and drive success in fast-paced environments. Combines strategic thinking with hands-on experience to deliver impactful solutions and enhance organizational performance.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Automation Specialist
Qatar Primary Material Company
02.2020 - Current
- Working as an Automation Specialist in Sahara washed sand Plant
- Hands on experience in operation and maintenance of Sand washing Plant (Make: CDE, Ireland)
- Oversee daily operations of the plant and workshop, ensuring efficient production schedules and workflow optimization
- Implement and maintain safety protocols, conducting regular training sessions to cultivate a culture of safety among employees
- Manage budgetary constraints by monitoring expenses, reducing waste, and identifying cost-saving opportunities
- Coordinate with procurement to ensure timely availability of raw materials and equipment, preventing production delays
- Lead and mentor a diverse team of technicians and operators, fostering a collaborative and high-performance work environment
- Analyze production data to identify bottlenecks and implement continuous improvement initiatives for operational excellence
- Ensure compliance with industry regulations and quality standards, conducting regular audits and inspections
- Develop and execute maintenance schedules for machinery to minimize downtime and extend equipment lifespan
- Collaborate with engineering teams on new projects, providing insights from operational perspectives to enhance design efficiency
- Prepare and present performance reports to senior management, highlighting achievements and outlining strategic plans
Instrumentation Engineer
Qatar Primary Material Company
08.2017 - 02.2020
- Worked as Instrumentation engineer in Bulk/Solid Material Handling System
- Hands on Experience in Siemens PLC S7-400,300
- Hands on experience in ECS/SDR (Ver 7.9) FLSmidth HMI
- Developed and implemented preventive maintenance and operational procedures for Instrumentation systems.
- Knowledge in weigh bridge maintenance and calibration (Make: Schenk Process , Avery scales, Dini argeo scales)
- Knowledge in Belt scale maintenance and calibration (Make: Schenk Process, Beltway scales, load rite scales)
- Daily work planning and manpower allotment
- Preparation of yearly maintenance budget and spare material checking
- Knowledge in SAP (S4/HANA) PM
Instrumentation and Control Engineer
ThyssenKrupp Industries
10.2016 - 08.2017
- Company Overview: Client: Reliance Industries Limited, Dahej
- I am working as an Instrumentation and Control Engineer in 4
- 90MW coal power plant
- Maintenance and troubleshooting of Instruments in CHP, AHP & LHP
- Knowledge in actuator, pneumatic valve, compressor
- Daily work Planning and manpower allotment
- Client: Adani Port Limited, Tuna Port
- Worked as Control and Instrumentation engineer in Material Handling System AKBTPL PORT, Tuna, India
- Hands on Experience in Siemens PLC S7-400
- Knowledge in HT & LT Motors
- Knowledge in HT & LT feeder
- Knowledge in SAP
- Troubleshooting of VFD drive (MAKE- SIEMENS)
- Client: Reliance Industries Limited, Dahej
Control and Instrumentation Engineer
Integrated Maintenance Services
05.2015 - 09.2016
- Company Overview: Client: Adani Power Limited
- I worked as a Control and Instrumentation engineer in 4x330 MW & 5x660 MW Thermal power plant
- Ensuring the availability of plant equipment’s as per the Annual maintenance plan
- Maintaining and documenting maintenance records in an ISO environment
- Implementation of maintenance plan and ensuring Spares planning and availability of spares
- Commissioning, troubleshooting and modification of PLC according to the system requirements
- Client: Adani Power Limited
Senior Automation Engineer
Zircome-STI Automation Pte Ltd
04.2014 - 04.2015
- Company Overview: Singapore
- Working as senior automation engineer in Zircome STI PTE LTD, Singapore
- Erection, Commissioning of PLC for the chemical process of plating industries
- Trouble shooting of Rectifiers and services Make: Kraft powercon, Flex Kraft
- Preparation & reviewing of drawings/documents like P&ID’s, Instrument index, I/O list, Loop diagrams, Cable tray layout, Junction box wiring diagram, Cable schedule, Hook up
- Designing, Implementing and Commissioning of new control loops as per site requirements
- Preparation of FAT procedures and Site installation documents for the same
- Involved in preparation of graphic display documentation as well
- Involved in FAT activities for the above mentioned activities with the customer
- Experienced in the field instruments and control systems procurement activities
- Singapore
Control and Instrumentation Engineer
Thejo Engineering Limited
08.2012 - 03.2014
- Company Overview: Client: Adani Power Limited
- I worked as Control and Instrumentation engineer in 4x330 MW & 5x660 MW Thermal power plant
- Experience in PLC programming and SCADA Designing
- (I-fix, Cimplicity, WINCC)
- Enhancing modifications in logics by using Simatic Manager V5.5 according to operation requirement
- Monitoring the daily activities and process of people
- I work in Allen-Bradley Micro logic 1500 for coal sampling system
- Calibration and troubleshooting of Thermo Ramsey based belt weighing system
- Involved in erection of dust suppression system and taken in Remote and Auto mode
- Client: Adani Power Limited
Control and Instrumentation Maintenance Engineer
Chennai Radha Engineering Works Pvt. Ltd.
01.2010 - 08.2012
- Company Overview: Client: Haryana Power Generation Corporation Limited (HPGCL)
- Worked as Control and Instrumentation Maintenance Engineer in 2 x 250 MW Power Plant
- Involved in erection and commissioning of field instruments in coal handling plant
- Involved in erection and commissioning of weigh bridge for wagon tippler in thermal power plant
- Plan, direct and provide engineering support for all the maintenance related activities in the Instrument and Control sections, to ensure availability and reliability of the Plant
- 2 x 250 MW Panipat Thermal Power Station, Panipat
- Worked in Siemens S7-300 for Stacker and Reclaimer Make: Thyssenkrup industries
- Client: Haryana Power Generation Corporation Limited (HPGCL)
Education
B.E - Electronics and Instrumentation Engineering
P.R.Engineering College, Anna University
Vallam, Thanjavur, Tamil Nadu2009
Skills
- Programmable logic controllers
- Continuous improvement techniques
- Proficient in PLC (Siemens, Allen Bradely)
- Proficient in SCADA (Wincc, Factory Talk view)
- Project management
- Contract performance
- Electrical & Instrumentation System troubleshooting
- Instrumentation calibration
- Maintenance planning
- Industrial automation
- Safety standards compliance
Certification
- A focused and result oriented professional with 13+ years of experience in Production, Operation and Maintenance in power plants and production plants.
- Currently associated with QATAR PRIMARY MATERIALS COMPANY as Automation Specialist for Washed Sand Plant at Doha, Qatar. Summary of Professional Experience:
- Working as Automation Specialist (O&M Engineer) in Qatar Primary Material Company, Qatar.
- Experienced in PLC programming (Ladder Logic) And SCADA for control of CHP & Solid material handling in thermal power plant and process plant.
- Experience in troubleshooting control system and automation system in MHS and Stacker & Reclaimer
- Manage and Maintenance of plant equipment as per HSE and KPI norms.
- Knowledge in SAP PM, MM and Manpower Planning.
Timeline
Automation Specialist
Qatar Primary Material Company
02.2020 - Current
Instrumentation Engineer
Qatar Primary Material Company
08.2017 - 02.2020
Instrumentation and Control Engineer
ThyssenKrupp Industries
10.2016 - 08.2017
Control and Instrumentation Engineer
Integrated Maintenance Services
05.2015 - 09.2016
Senior Automation Engineer
Zircome-STI Automation Pte Ltd
04.2014 - 04.2015
Control and Instrumentation Engineer
Thejo Engineering Limited
08.2012 - 03.2014
Control and Instrumentation Maintenance Engineer
Chennai Radha Engineering Works Pvt. Ltd.
01.2010 - 08.2012
B.E - Electronics and Instrumentation Engineering
P.R.Engineering College, Anna University
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