Mark Shaffer
Independence,VA
Summary
10 plus years of hands on and working knowledge, developing robotic welding programs and weld parameters. Truly committed to excel as a Weld Engineering Technician, showcasing a strong leadership ability and mechanical aptitude. I adeptly collaborate with engineers both internal and external to my company, contributing to innovative product development and quality control, embodying a results-driven work ethic. Thorough Engineering Technician equipped with strong attention to detail with the ability to recognize potential issues before problems occur. Highly alert while performing job tasks and a determined problem-solver.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Weld Engineering Technician
Mayville Engineering Company
09.2022 - Current
- Consistently met high-quality standards for all completed work while adhering to established timelines, ensuring client satisfaction with final results.
- Contributed to a safer working environment through strict adherence to safety protocols, guidelines, and regulations.
- Collaborated closely with engineers in developing new products or improving existing ones, providing valuable input from a technician''s perspective.
- Showcased strong attention to detail in the preparation, assembly, and installation of intricate components supporting engineering projects.
- Reduced downtime during projects by rapidly identifying and resolving issues with machinery or systems.
Production Supervisor
Mayville Engineering Company
06.2020 - 09.2022
- Resolved issues quickly to maintain productivity goals.
- Oversaw employee training initiatives to ensure all team members were proficient in company procedures, safety regulations, and job-specific tasks.
- Established clear priorities and production quality standards. Had the highest consistent productivity rates.
- Managed team of 77 production associates, overseeing productive production processes and meeting all deadlines.
- Improved product quality by monitoring production processes, conducting inspections, and initiating corrective actions as needed.
Electromechanical Maintenance Technician
Mayville Engineering Company
11.2017 - 06.2020
- Reduced downtime for production equipment by quickly diagnosing and repairing malfunctions in electrical, mechanical, and pneumatic components.
- Coordinated with external vendors for specialized repairs or routine servicing of complex electromechanical assets when necessary.
- Assisted in the installation of new equipment, ensuring seamless integration into existing production lines.
- Collaborated with engineering teams to implement modifications and upgrades to existing machinery, boosting productivity levels.
- Increased machine efficiency by performing regular maintenance and troubleshooting electromechanical systems.
Process Technician
Mayville Engineering Company
10.2016 - 11.2017
- Troubleshot technical issues, implementing solutions to maintain a smooth production process.
- Contributed to the development of standard operating procedures that improved consistency across shifts and reduced training time for new hires.
- Reduced downtime for maintenance by performing regular equipment inspections and preventative measures.
Tig Welder
Mayville Engineering Company
04.2014 - 09.2016
- Supported team members in troubleshooting technical issues during the welding process, ensuring minimal downtime and consistent production rates.
- Enhanced product quality by performing precise TIG welding on various materials.
- Resolved any identified defects or inconsistencies promptly during the welding process to minimize rework time spent on corrections later on in production stages.
- Assisted in the development of training programs for new hires, enhancing their understanding of TIG welding techniques and safety protocols rapidly.
Weld Cell Operator
Mayville Engineering Company
02.2012 - 04.2014
- Coordinated with engineers on equipment upgrades and modifications, successfully integrating new technologies into existing processes.
- Participated in cross-functional teams to address broader organizational challenges beyond immediate work responsibilities.
- Identified opportunities for automation within the cell, resulting in increased throughput and reduced labor costs.
- Assisted in training new hires, ensuring a smooth integration into the team and adherence to safety protocols.
Assembly Line Production Worker
Mayville Engineering Company
09.2010 - 02.2012
- Maintained a clean and organized workstation, ensuring optimal productivity and safety for all workers.
- Contributed to overall team success by meeting daily production targets consistently.
- Collaborated effectively with team members to maintain smooth workflow and efficient product assembly.
- Exceeded company expectations regarding punctuality and attendance, demonstrating a strong work ethic and commitment to the success of the assembly line team.
Skills
- Strong Leader
- Quality Control
- Mechanical Aptitude
- Troubleshooting
- Manufacturing Process Controls
- Equipment Calibration
- Equipment Operation
- Equipment Maintenance
- Error Troubleshooting
- Hardware Troubleshooting
- Robotic Programming
- CNC Programming
- PLC Adjustments
- Welding Parameter Development and Standardization
Accomplishments
Developed a CNC forming program, seam (butt weld) program, circumferential weld program and robotic weld program with weld parameters for each with short notice to showcase skills and help gain a new customer contract.
Traveled for the company to work alongside integrators and engineers at JR Automation to develop OTC robotic weld programs and welding parameters with state-of-the-art groove tracking technology.
As a Weld Engineering Tech, I reduced scrap rates and defects throughout the facility by implementing parameter changes, weld process changes, and camera tracking changes.
Last month, I changed a PLC program to enable welding of a new part. With this change, I saved the company approximately $90,000, which was the quoted cost for the integrator to implement the same change.
As a Weld Engineering Technician, I designed and implemented a new grounding system on a new line to prevent scratches from the current grounding method.
As a Weld Engineering Technician, I successfully educated a new technician and passed on troubleshooting and robotic welding knowledge on a new system and monitored their progress.
As an Electromechanical Maintenance Technician, traveled for the company on multiple occasions to run off equipment that included a lateral seam machine and automated weld cell to ensure proper operation and operator ease of use.
As a supervisor, I traveled to another plant within my company where I successfully trained employees, optimized a robotic weld process and repaired equipment.
Certification
- OTC Robotics Integrator Training - 2023
- Welding Certification Mild Steel - [2014]
Timeline
Weld Engineering Technician
Mayville Engineering Company
09.2022 - Current
Production Supervisor
Mayville Engineering Company
06.2020 - 09.2022
Electromechanical Maintenance Technician
Mayville Engineering Company
11.2017 - 06.2020
Process Technician
Mayville Engineering Company
10.2016 - 11.2017
Tig Welder
Mayville Engineering Company
04.2014 - 09.2016
Weld Cell Operator
Mayville Engineering Company
02.2012 - 04.2014
Assembly Line Production Worker
Mayville Engineering Company
09.2010 - 02.2012