Martin Doss
Liberty Hill,TX
Summary
Having 15+ Years of Experience in the Semiconductors industry. Proven, talented, Hardworking senior program manager/NPI Program management/NPI Mfg. Engineer/ System Engineer for CVD Products/PLM. To obtain a opportunities to learn, progress and seeking long term employment in an industry that lets me utilize my excellent knowledge of Program Management, manufacturing, engineering and Change Management.
Overview
17
17
years of professional experience
1
1
Certification
Work History
Senior Technical Program Manager
Applied Materials
05.2022 - Current
- Worked closely with other departments to better understand product features and develop appropriate training materials.
- Performed risk management assessments on projects.
- Planned and managed technical projects for clients.
- Developed and implemented curriculum and training materials appropriate for use at all skill levels.
NEW PRODUCT MANUFACTURING ENGINEER
Applied Materials
12.2019 - 05.2022
- Independently develops, implements, and releases new product BOMs for complex modules and product structure
- Works with key stakeholders to develop and implement new product manufacturing, test, and sourcing strategies
- Manages the development and validation of Operation Method Sheets (OMS) for medium complex modules
- Performs 3D solid model virtual analysis process, including Master Layout (MLO) and Digital Mock Up (DMU)
- Actively participates in design reviews, providing DFA, DFAe, DFTp, ITO, and operational efficiency improvement feedback to new product development team to drive cost, quality, and cycle time goals
- Orchestrates change requests and executes change control processes including Non Standard Requests (NSRs), Engineering Change Orders (ECOs), Change Control Board (CCB), Supplier Problem Sheets (SPSs), Engineering Specification Waivers (ESWs)
- Documents product-related issues/enhancement opportunities and performs Root Cause Corrective Analysis (RCCA)
- Leads the disposition and resolution of issues requiring Long Term Corrective Action (LTCA) for project/program
- Leads the managed build process for programs/projects
- Provides technical support and training to Applied and contract manufacturing resources, including piece part suppliers related to new product introductions.
GLOBAL PRODUCT SUPPORT (GPS ENGINEER) FOR CVD
Applied Materials
11.2016 - 12.2019
- Develop new procedures and Best Known Methods (BKMs) to service new CVD Products
- Participate in or own first chamber Build & Test in Apps lab
- Solve issues, or work with Engineering to address issues identified
- Work with Manufacturing to develop procedures and participate (if required) on New Product final test
- Drive resolution of key issues with Engineering
- Own beta site test plans and reporting
- Partner with Quality & Reliability (Q&R) group to review and address Top Field Issues
- Participate in or own CAPA process
- Identify new parts that require to be stocked by AGS and work with them to ensure parts are stocked in correct locations.
MANUFACTURING ENGINEER
Applied Materials
04.2012 - 11.2016
- Currently supporting NAPA Main Frame
- Ownership: OMS creation (Production OMS) - Completed 53+ OMS (450+ Sheets)
- Manufacturing Process Workflow
- Participated in virtual build
- Populate SMBOM structure
- SPS/ECR/ECO/Rework/ESW
- SOE calculations based on VOLGA/APACHE
- Trackwise Build Issues Closures
- Travelled to Austin for short term assignments (6 months) and participated in the DSM Producer platform build
- (SCALPEL/SCOPE/TiN Main Frame)
- Managed and closed all the Quick base/ Trackwise issues
- Expertise in creation of Operation Method Sheets, Manufacturing Process Workflow & Sequence of Events for Assemblies/Kits of Applied Materials' proprietary DSM Producer GT Product
- Expertise in creating 3D Cable and Harness Routing using UG NX Tool and E3S for the DSM tools
- Expertise in Master Layout creation for Applied Materials' for DSM Producer GT products
- Implementation of non-standard requests (NSRs)/ Repeat NSRs for Applied Materials' DSM Producer GT at manufacturing base
- Expertise in facilitating DMU design reviews for new PLC programs.
- Design Modification, Development & Detailing according to ASME Standards for various PLC release
- Creation & Review of Drawings, Detailing & Models per Best Known Standards & ASME standards
- Participated in Managed Builds of the new Products, resolve build issues, define/coordinate/perform engineering tests & also creation of OMS & MLO for the new products
- Expertise in Master Layout creation for Applied Materials' MDP proprietary new Endura2 300 for PVD products
- Expertise in creation of Operation Method Sheets & Sequence of Events for Assemblies/Kits of Applied Materials' proprietary MDP PVD Product
- Excellent knowledge in complete ECO/ECR, SPS, ESW & DDM process
- Expertise in creating 3D Cable and Harness Routing using UG NX Tool and E3S for the MDP tools
- Implementation of non-standard requests (NSRs) for Applied Materials' MDP proprietary PVD systems at manufacturing base
- Expertise in facilitating DMU design reviews for new PLC programs.
DESIGN ENGINEER
ASM Technologies Client : Applied Materials
10.2008 - 04.2012
- Design Modification, Development & Detailing according to ASME Standards for various PLC release
- Creation & Review of Drawings, Detailing & Models per Best Known Standards & ASME standards
- Worked under all major PVD Chamber PLCs like TYCHO, NEO, Avenier RF DC, PEGASUS, AMBER, KEPLER release of design parts in Team Center Engineering and Oracle (LEAP) and adhering to Interchangeability policy and Obsolescence of the parts
- Generation of Bill Of Materials (BOM) for the new product and Structuring as per the SMBOM
- Modeling and Drafting of piece parts and assemblies using UG NX and Teamcenter
- Tech review per DFx standards
- Resolution of Supplier problem sheet for the existing part.
- Design Modification, Development & Detailing according to ASME Standards for various PLC release
- Creation & Review of Drawings, Detailing & Models per Best Known Standards & ASME standards
- Participated in Managed Builds of the new Products, resolve build issues, define/coordinate/perform engineering tests & also creation of OMS & MLO for the new products
- Expertise in Master Layout creation for Applied Materials' MDP proprietary new Endura2 300 for PVD products
- Expertise in creation of Operation Method Sheets & Sequence of Events for Assemblies/Kits of Applied Materials' proprietary MDP PVD Product
- Excellent knowledge in complete ECO/ECR, SPS, ESW & DDM process
- Expertise in creating 3D Cable and Harness Routing using UG NX Tool and E3S for the MDP tools
- Implementation of non-standard requests (NSRs) for Applied Materials' MDP proprietary PVD systems at manufacturing base
- Expertise in facilitating DMU design reviews for new PLC programs.
DESIGN ENGINEER
S.D Systems
01.2008 - 09.2008
- Expert in Unigraphics NX in Sketch, Curve, 3D Modelling, Feature based Modelling, Detailing drawing and Synchronous modelling
- Worked fully in R&D Designing and Technical Supports
- Responsible for making desirable changes in the manufacturing process for reducing cost and increasing production without conceding the quality
- Expertise in forecasting and budgeting of manufacturing process to make the primary layout
- Experience in machine shop and worked on all semi auto & conventional machines like Lathe, Milling, Jig boring, Surface grinder, EDM spark, EDM wirecut, Shaping, Radial drilling, Engraving
- Project Installation - Visiting customer site and doing smart changes in existing layout and shop floor maintenance
- Fabrication co-ordination - Co-ordination with the Production Planning and Control Dept and Project Department for better fabrication of the project.
DESIGN ENGINEER/Lead Supervisor
Intech Lamp Machinery pvt Ltd
07.2006 - 12.2007
- Conceptual Design for CFL Bulbs Machines-1500 Lamps/hr - Using UG NX2 Design Software and AutoCAD drawings for all Lamp Machines
- Technical presentation & Finalization - Present the developed concept, getting approved and cost finalization from the customer
- Application study - Studying the engineering problems and getting all parameters from various types of industries
- Worked fully in R&D Designing and Technical Supports for Lamp Machines.
Education
Bachelor of Engineering - Mechanical/Production Engineering
Anna University
Coimbatore, India04.2006
Skills
- Technical Project and Program Management
- Systems Engineering/Product support for CVD
- Start up/Installation support at Customer site/Staff Training
- New Product Development/Project Management
- Cross functional Team Leadership and Material requirement planning and Prioritization
- PDP/PLC (PLM)/New Product Transition to Volume Transition
- Schedule Management and Customer interface
- NPI Manufacturing/BOM/SME in Product release/Change Management/Staff Training
- SME in forecasting and Budgeting for Mfg Process
- Dfx(Mfg, Assembly (VR Technology), Producibility) and Should costing Analysis, RFQ, Quality Assurance and Decision making
- Design and development of fabricated components, preparation of drawings, Modeling, Assembly and Detailing of Component
Accomplishments
- Employee of the Quarter 2018 - Took a complete ownership for CVD Product from Physical Build to Customer Shipment and complete the On-site Start up (Tier 0, Tier 1 and Tier 2). I performed a Pivotal role in enabling CVD Product to compete in business and giving an edge in the current Market.
- Employee of the Quarter 2020 - Provided excellent support for 4 NPI Needle moving Programs and covered Managed and controlled Physical Build, flawlessly managed till the Product Docked. Also, took the complete Leadership on the VR activity and successfully implemented.
- Spot Awards (2008-2016) : Received multiple spot awards for supporting Design Activity, Product release, Contract Mfg. Process, Testing support, Enabling new PLC Process.
Certification
- Completed Project Management Program from Berkley Program Management Program thru Applied Materials.
- Completed System Engineering certificate Program from Caltech thru Applied Materials.
Timeline
Senior Technical Program Manager
Applied Materials
05.2022 - Current
NEW PRODUCT MANUFACTURING ENGINEER
Applied Materials
12.2019 - 05.2022
GLOBAL PRODUCT SUPPORT (GPS ENGINEER) FOR CVD
Applied Materials
11.2016 - 12.2019
MANUFACTURING ENGINEER
Applied Materials
04.2012 - 11.2016
DESIGN ENGINEER
ASM Technologies Client : Applied Materials
10.2008 - 04.2012
DESIGN ENGINEER
S.D Systems
01.2008 - 09.2008
DESIGN ENGINEER/Lead Supervisor
Intech Lamp Machinery pvt Ltd
07.2006 - 12.2007
Bachelor of Engineering - Mechanical/Production Engineering
Anna University
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