Maslah H Ali
Baltimore,MD
Summary
Goal-oriented Team Manager dedicated to meeting team performance objectives and achieving set targets. Offering 10 years of extensive leadership experience in Food Industry and Engineering. Committed individual well-versed in providing thorough training, setting team goals and developing innovative strategies. Superb oral and written communication skills paired with excellent time management and leadership abilities.
Overview
24
24
years of professional experience
Work History
Packaging Maintenance Team Manager
ASR-Domino Sugar
- Mange all Preventative Maintenance (PM), PM Compliance (CPATH), PM Effectiveness, PdM Compliance, Maintenance Backlog ready, Planned Maintenance and Breakdown
- Leading and developing direct reports (3 Packaging Engineers, 1 GDP Engineer, 2 Maintenance Planners, 4 Maintenance Supervisors, 32 Mechanics, and 5 Electricians)
- Meet or Exceed established goals (Process Reliability - PR%, cost, waste, safety, quality, sanitation, uptime, reliability and other performance standards) as they relate to packaging equipment
- Manage maintenance budgeting process to be able set a maintenance budget, forecast expected spending, and track actual expenses, with variance explanations
- Rolled out plan on Overhaul for production equipment and sustain OEE/PE
- Identifying, analyzing, and reducing equipment downtime and repetitive failures and interacting cross-functionally to resolve issues
- Serving as a maintenance resource for all Packaging Mechanics in areas such as Total Productive Maintenance techniques, Continuous Maintenance, machine shop practices, lubrication programs, maintenance standards, & future packaging direction
- Managing training needs for the PM group to ensure that skill levels are managed and advanced as needed to support plant equipment
- Develop training programs for Mechanics and Electricians to enhance their skills
- Working with teams to develop cultural and action plans to ensure continuous improvement throughout the plant
- Manage all safety related activities associated with maintenance work including, LOTO, Confined Space Entry, work Permitting and Contractor Safety.
Sr. Packaging Engineer
ASR-Domino Sugar, Yonkers Refinery
- Sugar cane refinery located along the Hudson River
- Key accomplishments are leading the site as Sr
- Packaging Engineer, develop team of engineers
- Develop Continues Improvement on day to day on Production equipment
- Develop Forecast Packaging Maintenance budget to sustain within approved FY21 budget
- Rolled out Operational Excellence (OPEX) FY22 with a key focus on sustained improvement and predictive maintenance
- Achieving higher standard on Safety Quality Food
- Rolled out plan on Overhaul for production equipment and sustain OEE/PE
- Ability to effectively manage multiple projects with overlapping tasks and work independently with minimal supervision
- Organized and developed a team of 3 salaried engineers, drive improve performance
- Leads scope reviews with key stakeholders to insure project meets plant / business needs
- Solidified an improvement culture through Six Sigma tools such as DMAIC, Visual factory and value stream mapping
- Develops estimates for projects (works with vendors and contractors to achieve lowest costs while meeting project deliverables) Involving procurement to assist with the process
- Ensures safety aspects of the equipment meets specifications and requirements to assure employees safe working conditions
- Ensure project meets deliverables and is closed out appropriately
- Develop training/troubleshooting for Reliability Engineer scope of projects, design, implementation of projects and Preventative Maintenance
Packaging Reliability Manager
ASR-Domino Sugar
08.2020 - Current
- Develop Continues Improvement on day to day on Production Improve the reliability of refinery equipment through the development and implementation of improved preventive maintenance activities
- Develop training/troubleshooting for Reliability/Mechanic Techs
- Oversee the predictive maintenance program
- Plan and direct the development, execution, and completion of maintenance projects including concept development, detailed engineering design, scheduling, procurement, and constriction
- Assist in trouble shooting problems, diagnosing and recommending repairs, develop repair scopes,
- Monitoring activity and performance on all ongoing Overhauls
- Develop training and CAPEX process for Packaging Engineers, Reliability Supervisor
- Maintain and update equipment troubleshooting manuals and records
- Supervise the maintenance employees and contractors during the weekend maintenance shut downs and in the completion of maintenance projects
- Help Maintain performance standards for maintenance department and monitors efficiency, while maintaining reliability and safety standards
- Identify issues and implement improvement plans and initiatives to achieve department and plant goals
- Develop and recommend capitol and engineering projects to support improvement initiatives
- Ensure that all standards and requirements for food safety and quality are maintained ad they pertain to the maintenance department.
Principal Engineer
ECOLAB
05.2017 - 08.2020
- Projects are developed with safety aspects addressed by establishing a project execution framework to ensure the safety, productivity, quality, schedule and cost for the project, and recommendations are incorporated into the project
- Front End Loading (FEL) of projects with design basis
- Develops estimates for projects (works with vendors and contractors to achieve lowest costs while meeting project deliverables) Involving procurement to assist with the process
- Leads scope reviews with key stakeholders to insure project meets plant / business needs
- Prepares appropriation requests for capital projects and presentations when projects require Capital Review Board approval
- Manage project schedule and budget
- Create change notices as needed
- Ensure project documentation is complete and accurate
- Provide updates to key stakeholders on a timely basis
- Ensure project meets deliverables and is closed out appropriately
- Design Advanced Power Systems using either Thyristor, Variable Frequency Drives, Switchgear or Custom Control Panel
- Monitoring activity and performance on projects,
- Support of existing on-site equipment, incudes troubleshooting remotely, technical assistance for installed systems
- Develop training/troubleshooting for Reliability Techs (controls)
Sr. Electrical Application Engineer and Project Engineer
Pentair Thermal, Tyco Thermal Controls
01.2012 - 02.2017
- Responsible for managing all aspects of the projects including: engineering, safety, quality assurance, schedule, budget, specification development, acceptance testing, installation, spare part procurement and start up
- Establishing a project execution framework to ensure the safety, productivity, quality, schedule and cost for the project,
- Directing and coordinating the activities of the project’s design, procurement and construction
- Monitoring activity and performance on projects,
- Attend meetings as required,
- Procedures are technically correct and understandable to those who will be executing the project
- Providing engineering support in heat tracing and downhole heater in enhancing oil recovery and flow assurance, preparation of turnover documentation, including applicable requirements for the development of documents,
- Design Downhole Clamps for the production tubing and stinger
- Review completion and design proper downhole equipment
- Facilitating the monitoring, change control, trending, forecasting and mitigation of cost, schedule, and resource plans,
- Design Advanced Control Systems using PLC or user Interface Systems
- Design Advanced Power Systems using either Thyristor, Variable Frequency Drives, Switchgear or Custom Control Panel Primary responsibilities include but are not limited to:
- Analyze customer's oil production and reservoir needs and design appropriate downhole heater systems for electro-thermal flow assurance and enhanced oil recovery applications
- Review / interpret customer completion diagrams, PVT reports, well logs and other input
- Identify areas of need where electro-thermal DHH can be economically viable
- Optimize designs using in-house software
- Prepare/assist with proposal development
- Review well completions for compatibility with downhole heaters; recommend wellhead and completion modifications that would best suit downhole heater application
- Liaise with customers and vendors to execute downhole heater system implementation
- Completion modification support
- Heater system completion detailed design
- Project engineering
- Assist with new product and new application development
- Specialty completion design
- Wellhead design
- Heater deployment methodologies
- Prototype design to support product development
- Also Design Surface Control Systems:
- Advanced Control Design using PLC or User Interface Systems
- Advanced Power Systems using either Thyristor or Variable Frequency Drives (VFD)
- Switchgear Systems
- Project management, design reviews and specs
- Standardized production unit design
- Check/Approve drawing and designs
Project Engineer and Electrical Application Engineer
Tyco Thermal Controls
01.2012 - 01.2013
- Establishing a project execution framework to ensure the safety, productivity, quality, schedule and cost for the project,
- Directing and coordinating the activities of the project’s design, procurement and construction efforts,
- Monitoring activity and performance on projects,
- Attend meetings as required,
- Procedures are technically correct and understandable to those who will be executing the project
- Providing engineering support in preparation of turnover documentation, including applicable requirements for the development of documents,
- Facilitating the monitoring, change control, trending, forecasting and mitigation of cost, schedule, and resource plans, KEY RESPONSIBILITIES:
- Advanced Control Design using PLC or User Interface Systems
- Advanced Power Systems using either Thyristor or Variable Frequency Drives (VFD)
- Prototype design to support product development
- Project management and design reviews and specs
- Standardized production unit design
- Check/Approve drawing and designs
Research Engineer
Center for Radiation Engineering, Space Exploration, CRESSE
09.2009 - 12.2011
- For NASA research working on radiation dose on Power Metal Oxide Semiconductor Field Effect Transistors (MOSFETs) devices
- These devices are used commercial; therefore, studying the effects or damages can occur on radiation in the environment of Lunar Space or Mars.
Project Engineer
Weatherford Int’l
04.2007 - 07.2009
- Utilize my Engineering expertise for all aspect of the business, Umbilical, Pipeline, Pre-Commissioning and commissioning and ensure a complete technical procedure, drawing, sourcing equipment, procuring required materials and direct interaction with Clients in a professional manner
- Duties covered and projects involved are: Daniel Boone – Commissioning of Subsea Umbilical, Technip USA
- BC -10 – Pre-Commissioning of Subsea Umbilicals, Brazil, Shell / Subsea 7
- Dorado – Pre-Commissioning of Subsea Umbilicals, Technip USA
- Helix Intrepid – Commissioning of Subsea Pipleline, Helix USA
- Gimboa – Umbilical, Flow lines Pre-Commissioning, Sonangol in Angola (Africa)
- Azurites -Umbilical and Flowlines Pre-Commissioning, Murphy in Congo (Africa) Chevron Tahiti – Topside Leak Testing Pipeline, Chevron USA BHP Neptune – Topside Leak Testing Pipeline, BHP Billiton USA Thunder horse – Topside Leak Testing Pipeline, BP USA
Data Engineer
Geoservices Inc
01.2006 - 02.2007
- Collect Samples and test through Microscope and Calcimetry and decide whether the specification is met
- Using ALS 2 to monitor the well Rate of Penetration increase Drilling Break, Mud pit volume gain or loss, Total Gas on Flair, Mud flow rate changes, Mud density Variation, and indication of gas or oil, Technical Data Controller (TDC) and Hydraulics Calibration, as Drilling Continues.
Functional Leader/Owner
Houston Community College, HCC
07.2001 - 01.2006
- SOP for controls documentation
- Responsible to ensure all PLC programs are updated and backed up
- Monitoring communication on internal equipment programs, under close supervision of the Somali Community Development Association of Greater Houston Teach Multilevel English, Algebra, and GED based on Math and Science
- Established Excellent classroom management
- Exhibited positive expectations for all students
- Maintain flexibility and was adaptable to student’s needs
sales associate
Exxon Mobil
12.2002 - 05.2004
- Serve as, in the marketing to ensure the Product development for customer satisfaction and to be updated monthly promotions.
NASA Dryden Flight Research Center
08.2002 - 07.2003
- Wavelet – based on Vibration detection on aircraft Programming Sensors due to the detection and calibration on wavelets designing a sensor by using a program call wavelets and Mat lab to detect the pilot which wing is lower than other to adjust the wings.
Education
Master of Science - Electrical Engineering
Master of Science - Electrical Engineering
Prairie View A&M University
Prairie View, TX05.2012
Skills
- Wonderware InBatch, InTouch, Compact Logic, SAP, CAD, Fiber Optic, 3D, MS Office, ALS 2 Software Logging Litho logy, Solid Edge, MATLAB/SIMULINK, LabView, Corel Word Perfect and MS Office, Project and Visio
Accomplishments
- Certifications: Standard Timing Model and Electrical Skills Test Device, Fiber Optic Splicing, Testing and Basic, Certified Fiber Optic Technician, Coastal Region Create Center of Excellence Transportation Worker Identification Credential (TWIC), Petrofac Training BOSIET (HUET & EBS), 6&1 BP, Auto Clave Engineers Certificate and Safe Gulf.
Timeline
Packaging Reliability Manager
ASR-Domino Sugar
08.2020 - Current
Principal Engineer
ECOLAB
05.2017 - 08.2020
Sr. Electrical Application Engineer and Project Engineer
Pentair Thermal, Tyco Thermal Controls
01.2012 - 02.2017
Project Engineer and Electrical Application Engineer
Tyco Thermal Controls
01.2012 - 01.2013
Research Engineer
Center for Radiation Engineering, Space Exploration, CRESSE
09.2009 - 12.2011
Project Engineer
Weatherford Int’l
04.2007 - 07.2009
Data Engineer
Geoservices Inc
01.2006 - 02.2007
sales associate
Exxon Mobil
12.2002 - 05.2004
NASA Dryden Flight Research Center
08.2002 - 07.2003
Functional Leader/Owner
Houston Community College, HCC
07.2001 - 01.2006
Packaging Maintenance Team Manager
ASR-Domino Sugar
Sr. Packaging Engineer
ASR-Domino Sugar, Yonkers Refinery
Master of Science - Electrical Engineering
Master of Science - Electrical Engineering
Prairie View A&M University
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