Matthew Merrill
Sparks,NV
Summary
Results-driven technical professional with extensive experience in new product introduction (NPI), testing, and process optimization within Tesla. Skilled in root cause analysis, cross-functional collaboration, and leveraging data to drive informed decisions. Adept at leading teams, training associates, and serving as a Point of Contact (POC) to streamline operations and ensure seamless product launches. Known for fostering strong relationships with production, quality, and process teams to align objectives, eliminate downtime, and enhance overall efficiency. Passionate about leveraging innovative solutions and data-driven strategies to deliver high-quality results in dynamic, fast-paced environments.
Overview
6
6
years of professional experience
Work History
LE NPI Technician
Tesla Motors
12.2023 - Current
- Conduct comprehensive testing of Drive Unit parts for new suppliers and updated builds using line side trials to validate performance and reliability.
- Appointed Point of Contact (POC) for the Inverter area of the LE NPI Drive Unit team; collaborated with cross-functional teams to troubleshoot issues and optimize production processes.
- Trained associates on operational workflows and NPI processes, enhancing team knowledge and readiness for new product introductions.
- Partnered with production and leadership teams to coordinate and execute line side trials, ensuring smooth implementation with low downtime impacts.
- Collaborated with Process and Quality teams to verify physical and virtual compatibility of parts, driving successful product launches.
- Led safety initiatives as the captain of the safety team, promoting a culture of workplace safety and compliance.
- Built and maintained strong relationships with production teams, fostering effective communication and seamless integration of NPI processes into daily operations.
Process Technician
Tesla
02.2022 - 12.2023
- Processed work area, ensuring compliance with safety regulations
- Monitored First Pass Yield for lower than expected pass rate, RCAed issues causing first pass yield drop and repaired issue or escalated as needed
- Used RCA skills to determine where issues in machinery or parts existed using understanding of process flow and detailed MOS analysis
- Made use of multiple programs including Kistler, SQL, Toolsnet, NX Witness, MOS, Ignition and others to determine where issues arose in varied processes and why the process or part was failing
- Worked with training to ensure compliance with process was properly adhered to with regards to MNs and MI updates
- Worked with NPI to collect clean data on trial parts to improve production flow and cost efficiency
Production Associate
Tesla
02.2020 - 02.2022
- Operated HMI for AC3A in3MBA, connecting clamshells to modules before sending them to zone3 for wire bonding
- Acted as standing lead for AC3A1 for two months during the Leads paternity leave Operated HMI for ACTA in3BMA, connecting cells to tubes to create bandoliers for Nested to turn into modules
- Acted as standing lead for ACTA1 after the Lead left Tesla. Acted as CI Champion Team, given the responsibility of checking JIRA for new tickets and working with Engineers, AM’s, Supervisors, Process Techs and Safety to complete these tickets
- Fixed problems with the machines both in ACTA and AC3A, finding the root causes of the issues to prevent them from recurring in the future by either fixing it personally or reaching out to Process or Maintenance
- Acted as Station Trainer across all stations for Zones1 and2Changed adhesive barrels for ACTA and AC3A
Production Associate
KNA Solutions
07.2019 - 02.2020
- Moved modules from MAMC to C3A
- Operated Clamshell ingress on C3A
- Operated HMI on AC3A, recovering faults using detailed servo recover methods and JOGing the machine
- Changed part A and part B adhesive barrels for C3A
- Acted as standing lead in the lead’s absence for AC3A1
- Retaught home positions for stations that had fallen out of alignment
Education
High School Diploma -
Edward C Reed High School
Sparks, NV01.2012
Skills
- Root Cause Analysis (RCA): Expert in diagnosing and resolving machine and part issues, utilizing structured problem-solving methodologies to identify true root causes and implement effective solutions
- Data Analysis & Visualization: Proficient in leveraging Excel, SQL, and MOS for data tracking, compilation, analysis, and creating clear, actionable visualizations
- Cross-Functional Collaboration: Skilled in opening and maintaining effective communication with Production, Process, and Quality teams to resolve long-standing issues and ensure seamless part integration
- Process Development: Developed and refined new processes to prevent issue recurrence, improving operational efficiency and product reliability
- Data Collection & Reporting: Expert in collecting and analyzing performance data for machines and parts, presenting findings in concise, understandable formats for stakeholders
- Training & Mentorship: Trained associates in NPI workflows and operational processes, improving team capabilities and supporting successful new product launches
- Leadership & Coordination: Point of Contact (POC) for the Inverter area of NPI; coordinated line side trials and facilitated collaboration across teams to minimize downtime during trials
College
Currently attending Rio Salado college, working on a degree in Software Engineering.
Timeline
LE NPI Technician
Tesla Motors
12.2023 - Current
Process Technician
Tesla
02.2022 - 12.2023
Production Associate
Tesla
02.2020 - 02.2022
Production Associate
KNA Solutions
07.2019 - 02.2020
High School Diploma -
Edward C Reed High School
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