Matthew Zmashenski
Summary
Exceptional metalworker with 20 years of experience building dies with exact dimensions. Nimble employee with knowledge of use of power saws, rules and various hand tools to build quality products. Safety-oriented shop veteran with extensive training on factory etiquette and best practices for healthy workplaces. Focused builder of jigs, tools and gauges with strong work ethic and commitment to factory safety at all times. Revered for track record producing dimensionally accurate dies at high capacity to meet goals of production floor. Experienced die designer using computer software to produce consumer appreciated tools. To seek and maintain full-time position that offers professional challenges utilizing interpersonal skills, excellent time management and problem-solving skills.
Overview
37
37
years of professional experience
Work History
Tool Die Maker
Sunnen Products
04.2012 - Current
- Maintained a safe work environment by adhering to safety regulations and proper equipment handling procedures.
- Reduced machine downtime by performing regular maintenance and repairs on die sets and equipment.
- Supported continuous improvement initiatives by actively participating in root cause analysis and problem-solving efforts.
- Enhanced production efficiency by designing and fabricating custom tooling for manufacturing processes.
- Contributed to successful product launches by working closely with cross-functional teams during the development process.
- Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
- Assisted in employee development through on-the-job training of apprentices and junior toolmakers on industry best practices.
- Maintained accurate documentation of all tooling specifications, modifications, and maintenance records for future reference and analysis.
- Collaborated with engineering teams to develop new tools, dies, and fixtures for improved product quality.
- Optimized machining operations using advanced techniques such as wire EDM, CNC milling, and grinding machines.
- Adjusted and ground dies, tools and parts after production to assure quality control and usability.
- Assembled, maintained, and operated drill presses to drill holes in products throughout assembly.
- Improved team performance through effective communication, collaboration, and knowledge-sharing among colleagues.
- Computed dimensions, shapes and specific sizes for dies based on design outlines.
- Increased productivity by troubleshooting and resolving complex tooling issues during production runs.
- Assessed need and resourcefully designed jigs, fixtures and templates to aid in production efficiency.
- Selected specific metals and other materials for tools depending on heat tolerance and durability, according to tool functions.
- Managed inventory of tools, dies, and components for timely availability in support of production schedules.
- Developed expertise in various materials properties including steel alloys, aluminum, brass, plastics, allowing for appropriate selection based on project requirements.
- Achieved high levels of dimensional accuracy through meticulous attention to detail when crafting custom tools and dies.
- Conceptualized and designed new products using computer software and 3D imaging to assess validity.
- Evaluated existing tooling designs for potential improvements or modifications to enhance overall performance.
- Trimmed blocks and blanks to outlined dimensions with rules, hand saws and power shears.
- Developed cost-effective solutions for tooling projects, optimizing materials usage while maintaining high-quality standards.
- Coordinated and planned operation sequences based on blueprint and model schematics.
- Inspected final products for quality and functionality.
- Inspected items for safety and operability.
- Requisitioned replacement tools, parts and equipment.
Machinist,Tool Maker
Boyet Manufacturing Inc.
06.1987 - 03.2012
- Inspected completed parts to verify compliance with specifications and quality standards.
- Utilized micrometers and calipers to measure and verify precise tolerances.
- Operated drill presses, lathes and milling machines to produce required parts.
- Manually set up machinery, lathes, and grinders.
- Used CNC and manual equipment to perform both initial and final machining.
- Adjusted machines to increase productivity for runs.
- Supported team members in troubleshooting complex machine issues, sharing knowledge and expertise to resolve problems quickly.
- Optimized tooling performance through regular inspection, cleaning, sharpening or replacing worn tools as needed.
- Performed preventative maintenance on machines regularly to minimize downtime due to breakdowns or malfunctions.
- Supported recordkeeping by logging daily production, scrap rate and machine maintenance data.
- Achieved tight tolerances by carefully calibrating machines before beginning each job.
- Reduced machine downtime by performing regular maintenance and repairs on die sets and equipment.
- Supported continuous improvement initiatives by actively participating in root cause analysis and problem-solving efforts.
- Enhanced production efficiency by designing and fabricating custom tooling for manufacturing processes.
- Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
- Collaborated with engineering teams to develop new tools, dies, and fixtures for improved product quality.
- Optimized machining operations using advanced techniques such as wire EDM, CNC milling, and grinding machines.
- Adjusted and ground dies, tools and parts after production to assure quality control and usability.
- Assessed need and resourcefully designed jigs, fixtures and templates to aid in production efficiency.
- Developed expertise in various materials properties including steel alloys, aluminum, brass, plastics, allowing for appropriate selection based on project requirements.
- Managed inventory of tools, dies, and components for timely availability in support of production schedules.
- Adjusted machine settings to reduce waste and improve efficiency.
Education
High School Diploma -
South County Technical School
St.Louis County Mo 04.1985
Skills
- Precision machining
- Tool Maintenance
- Surface grinding
- Safety Procedures
- Fixture design
- CNC Programming
- Metalworking Techniques
- Pneumatic Systems
- Material Selection
- Heat treatment
- Electrical knowledge
- Computer Skills
- Measuring
- Hydraulic systems
- Hand tool safety
- Quality Inspection
- Parts Assembly
- Blueprint Reading
- Surface Polishing
- CNC Machine Operation
- Equipment testing
- Tooling design
- CAD Software
Timeline
Tool Die Maker
Sunnen Products
04.2012 - Current
Machinist,Tool Maker
Boyet Manufacturing Inc.
06.1987 - 03.2012
High School Diploma -
South County Technical School
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