Summary
Overview
Work History
Education
Skills
Certification
LICENSES
Timeline
Generic

Melvin Melendez

Summary

Results-driven Maintenance Technician with over 20 years of expertise in industrial manufacturing, pharmaceutical packaging, and facilities operations. Strong proficiency in preventive maintenance, troubleshooting, and repair of complex systems, including conveyors, automation, HVAC, and ancillary equipment. Skilled in utilizing SAP CMMS for efficient management, with advanced capabilities in PLC troubleshooting and root cause analysis. Bilingual in English and Spanish, with a proven track record of leading teams, maintaining precise documentation, and ensuring compliance with GMP, OSHA, and safety regulations.

Overview

30
30
years of professional experience
1
1
Certification

Work History

Senior Mechanic

Kavis Pharma
04.2016 - Current
  • Repairs on high-speed conveyors, packaging automation, and vision inspection systems.
  • Documented all work in SAP CMMS, including work orders, spare parts, and maintenance logs.
  • Conducted root cause analysis of downtime events, implemented corrective actions, and verified long-term reliability.
  • Assisted in facility and equipment upgrades including HVAC, electrical, and mechanical systems.
  • Manufacturing parts to repair or improve the equipment.
  • Independently repair and troubleshoot pharmaceutical packaging and
    manufacturing equipment, minimizing production downtime through
    efficient diagnosis and resolution.
  • Set up and calibrate machinery for various production runs according to
    specific product requirements and quality standards.
  • Operate complex mechanical equipment across the plant with strict
    adherence to GMP requirements and safety protocols.
  • Perform all maintenance tasks in compliance with Standard Operating Procedures.
  • Respond quickly to critical equipment failures during production to minimize
    impact on manufacturing schedules.
  • Collaborate with production and quality teams to ensure equipment reliability
    and product quality.
  • Generated detailed reports documenting all maintenance activities and
    equipment status.
  • Performed routine and scheduled maintenance services.
  • Install new equipments and collaborate with the validation team for the qualification of new equipments.
  • Mentored junior mechanics, sharing knowledge and expertise to develop their skills and improve overall team performance.

Long Haul Driver / Instructor

Swift Transportation
01.2013 - 03.2016
  • Delivered over 1,000 hours of in-cab and classroom instruction, ensuring compliance with DOT and safety regulations.
  • Collaborated with dispatchers for load assignments, ensuring compliance with weight limits and legal restrictions.
  • Operated and maintained heavy equipment with zero safety violations.
  • Provided accurate and timely updates to dispatchers regarding potential delays or changes in delivery schedules, ensuring smooth operations.
  • Improved safety records by conducting thorough pre-trip and post-trip inspections, identifying potential issues and addressing them promptly.
  • Demonstrated adaptability in navigating challenging weather conditions, utilizing safe driving techniques to minimize delays.
  • Successfully completed long distance trips across various states while adhering to strict federal regulations for hours of service.

Mechanic & Line Leader

McNeil Healthcare
01.1997 - 08.2012
  • Maintained and repaired conveyors, high speed packaging lines, and electromechanical systems in a regulated GMP environment.
  • Used SAP for inventory management, maintenance tracking, and documentation for audits.
  • Led production teams ensuring quality standards, safety, and operational efficiency.
  • Replaced damaged, missing, or defective parts with new and refurbished components.
  • Maintained a safe working environment at all times by adhering to company guidelines and OSHA regulations, reducing workplace accidents.
  • Performed diagnostic and troubleshooting procedures to find and identify root causes of mechanical issues.
  • Mentored junior mechanics in proper diagnostic techniques, tool usage, and workplace safety practices to foster their growth within the company.
  • Collaborate with production and quality teams to ensure equipment reliability
    and product quality.
  • Respond quickly to critical equipment failures during production to minimize
    impact on manufacturing schedules.
  • Perform all maintenance tasks in compliance with Standard Operating
    Procedures (SOPs), federal and state laws, and OSHA guidelines.
  • Independently repair and troubleshoot pharmaceutical packaging equipment, minimizing production downtime through
    efficient diagnosis and resolution.
  • Set up and calibrate machinery for various production runs according to
    specific product requirements and quality standards.
  • Operate complex mechanical equipment across the plant with strict
    adherence to GMP requirements and safety protocols.
  • Performed routine and scheduled maintenance services.
  • Install new equipment.
  • Collaborate with the validation team to perform qualifications of new equipments.

Electrician

Bermudez & Longo
01.1996 - 01.1997
  • Installed and serviced electrical wiring, industrial panels, and instrumentation.
  • Performed pipe fitting, and equipment assembly for large industrial facilities.
  • Worked from ladders, scaffolds and lifts to install, maintain, or repair electrical wiring equipment and lighting fixtures in ceilings, on roofs and on towers.
  • Installed and wired electrical transformers, service panels, and circuit breakers.
  • Planned layout and installation of electrical wiring, equipment, and fixtures based on specifications and applicable code.
  • Used testing instruments such as ohmmeters, voltmeters, ammeters, and multimeters.
  • Stored and maintained power tools and equipment for each job.
  • Demonstrated expertise in use of cable reels, stripping tools, voltage detectors, and wire and cable cutters to complete fast-paced work.
  • Maintained compliance with local codes and regulations by staying up-to-date on industry standards and best practices.
  • Collaborated with construction teams to ensure seamless integration of electrical systems within new builds.

Education

Electrical & Electronics Technical Associate -

Art And Technology
San Juan, PR
01.1996

Skills

  • Preventive maintenance expertise
  • SAP CMMS expertise
  • Root cause analysis
  • PLC troubleshooting expertise
  • Electrical systems proficiency
  • Building maintenance expertise
  • OSHA compliance expertise
  • Bilingual in English and Spanish
  • Industrial automation systems
  • Proficient in hand tools
  • Technical troubleshooting
  • Interpersonal communication skills
  • Technical problem-solving
  • Metal fabrication
  • Lockout and tagout procedures
  • Pneumatic systems

Certification

EPA 608

LICENSES

Registered Air Conditioning & Refrigeration Technician #110390

Apprentice Electrician #488610

Timeline

Senior Mechanic

Kavis Pharma
04.2016 - Current

Long Haul Driver / Instructor

Swift Transportation
01.2013 - 03.2016

Mechanic & Line Leader

McNeil Healthcare
01.1997 - 08.2012

Electrician

Bermudez & Longo
01.1996 - 01.1997

Electrical & Electronics Technical Associate -

Art And Technology

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Melvin Melendez