Michael Duggan
Blacklick,OH
Summary
Accomplished Senior Extrusion Technician with a proven track record at Plastic Suppliers Inc., enhancing operational efficiency and pioneering custom blends for unique client needs. Skilled in extrusion expertise and fostering teamwork, I significantly reduced waste and championed Lean Six Sigma principles, driving continuous improvement and innovation in production processes. Experienced in Cast extrusion and Blown Film Processes.
Overview
29
29
years of professional experience
1
1
Certification
Work History
Senior Extrusion Technician
Plastic Suppliers Inc.
08.2021 - Current
- Assist in trouble shooting process or quality upsets.
- Assisted in the design and implementation of custom blends for specialized extrusion projects, resulting in innovative product offerings that met unique customer requirements.
- Monitor line performance, condition and be an integral part of the Preventive Maintenance program for the department.
- Supported continuous improvement efforts through active participation in Lean Manufacturing projects aimed at enhancing operational efficiency and waste.
- Delegated production assignments to appropriate teams and personnel to utilize talents.
- Reduced waste generation with the meticulous inspection of raw materials and close attention to detail during production runs.
- Assist in managing food safety compliance.
- Manage onboarding of temporary and permanent new hires.
- Develop training materials for all job functions within the department.
- Assess gaps and develop training plans for new and existing Operators.
- Assist in machine start-ups, changeovers.
- Ensured adherence to workplace safety regulations by continually updating knowledge on relevant guidelines and incorporating best practices into daily routines.
Shift Supervisor
Plastic Suppliers Inc.
03.2008 - 08.2021
- Trained new employees and delegated daily tasks and responsibilities.
- Enforced company policies and regulations with employees.
- Maintained clean and well-organized production areas to avoid violations or unnecessary work delays due to hazards or inefficient layouts.
- Streamlined inventory management, reducing waste and optimizing stock levels for daily operations.
- Conducted routine inspections to check quality and compliance with established specifications.
- Implemented training programs for new hires, ensuring seamless integration into the team and faster productivity contributions.
- Managed shift operations, supplied resources and monitored team performance to keep business profitable and running smoothly.
- Resolved conflicts between employees to maintain positive and productive work environments.
T-4 Extrusion Operator
Plastic Suppliers Inc.
02.1996 - 03.2008
- Set up and operated extrusion machine to produce plastic compounds.
- Measured extruded products to identify imperfections, adjusting controls to adhere to project specifications.
- Adjusted equipment for new product line and performed troubleshooting to deliver quality in operations.
- Assisted in training new employees on extrusion equipment operation, safety protocols, and company standards.
- Monitored process and work station information for accuracy and avoidance of workflow impediments.
- Maintained a clean and organized work environment, reinforcing safety guidelines to minimize accidents.
- Consistently met daily production targets through effective time management strategies and strong attention to detail.
- Streamlined workflow processes, identifying bottlenecks and implementing solutions to maximize output.
Education
High School Diploma -
Groveport Madison High School
Groveport, OHSkills
- Extrusion expertise
- Technical communication
- Waste reduction
- Packaging procedures
- Biopolymers
- Machine setup
- Production monitoring
- Teamwork and collaboration
- Attention to detail
- Problem-solving abilities
- Raw material handling
- Lean Six Sigma White Belt
Certification
- Six Sigma Certification
- Forklift Certification on stand up and sit down trucks.
- CPR/AED Certification
Timeline
Senior Extrusion Technician
Plastic Suppliers Inc.
08.2021 - Current
Shift Supervisor
Plastic Suppliers Inc.
03.2008 - 08.2021
T-4 Extrusion Operator
Plastic Suppliers Inc.
02.1996 - 03.2008
High School Diploma -
Groveport Madison High School
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