Summary
Overview
Work History
Education
Skills
Volunteer - Caterpillar ERG President AFSN
Timeline
Generic

Michael Forbis

Manufacturing Engineering Manager
Pekin,IL

Summary

Experienced Manufacturing Engineering Manager with a demonstrated history of working in the machinery industry for 17 plus years. Lead a team of 6 Manufacturing Engineers focused on Test Engineering. Extensive experience within Manufacturing Engineering, Operations and Supply Chain.

Overview

3
3
years of post-secondary education
23
23
years of professional experience

Work History

Manufacturing Engineering Manager

Caterpillar Inc Bldg KK
East Peoria, IL
06.2015 - Current

• Define and implement strategy enabling facility to improve First Test Pass (FTP) from 90% to 99% - Lead and Support day to day test & repair operations for all safety, quality, velocity, and cost issues
• Directly manage and lead a team of 9 Manufacturing Engineers focused on End of Line functional Testing & Repair processes - Manage Repairs and Maintenance yearly spend for Assembly and Test Operations (2.0 million dollar annual spend through RBM).
• Enable change through effectively communicating end state vision derived from key requirements of support teams, improving resource utilization and sustainability, clearly defining Roles & Responsibilities, Standardization, Lean principles.
• Continually improved methods and procedures for processes, measurement, documenting and workflow techniques.
• Support S&OP planning for end of line test and develop projects to improve the value chain and reduce lead time by product value stream.
• Develop skills matrix and gap plans for future team retention. Improve overall development for Manufacturing team and future requirements for job scope/hiring.
• Managed RBM planning through NPI/CPI planning to budget resources for current year projects and budget. Realigning priorities through the cycle.
• Implement business level capital projects within ICS to support end of line test within current production and NPI. Implemented more than 1.5 million dollars worth of projects over the last five years.
• Support End of Line Test Global transformation initiatives on facility consolidations within ICS. Enabled projects success to deliver results for OPACC and ROI within each projects. >50 Million in project initiatives over the last 3 years.
• Define strategy for team to develop new metrics visualization through PowerBI /Teams. Continuing to push for digital technology within team. Streamlined metrics for leadership team.
• Support defect free culture and drive project initiatives across MTP product. Lead the transparency across global teams (Wuxi, Brazil, Grenoble and US Drivetrain) and develop consistency across end of line product testing and assembly.

Senior Manufacturing Engineer

Caterpillar Inc Bldg KK
East Peoria, IL
08.2004 - 06.2015

• Develop, implemented, and coordinated the combining of multiple products to one manufacturing line with similar processes and tooling. 50-Million-dollar investment within Bldg KK Assembly. Enabled the success of 5 new Assembly lines with ICS Assembly Drivetrain.
• Obtained competitive quotes to determine most effective equipment and assure timely delivery and installation of products.
• Designed and installed a new product value streams to include new process layouts, detailed workstation instructions and 3D visuals.
• Developed more than 100 Standard work documents and led training for Manufacturing Engineering to support current production, NPI and CPI projects within ICS.
• Supported systems to include mainframe, factory accounting, CIS, MAMM, MESA, EDS.
• Supported parts requirements for components for Morton and OEM products.
• Developed automated tools within Mfg. Engineering to support daily work tasks.
• Six Sigma Green Belt certified - worked on numerous projects to support initiatives within ICS Drivetrain.
• Conduct time studies, develop, and revised standard work to help train employees.
• Purchased, installed, and programmed DC Tooling Applications within the Agricultural product, 797 Large Mining, OEM and Wheel Tractor Scraper assembly lines.
• Lead Manufacturing to develop Lean processes during initial wave of Lean Deployment within ICS. Supported within Manufacturing Engineering and Assembly Operations. Developed best practices within ICS to replicate across global teams

Supply Chain Planning - North America

Caterpillar Inc Bldg KK
East Peoria , IL
08.2004 - 01.2007

• Served as a supply chain planner supporting an annual build of greater than 20,000 components within Integrated Drivetrain.
• Assisted on project to develop new logistics node process within KK supply chain. Transitioning to fully offsite support of inventory.
• Supported various initiatives; receiving process, quality control and interfaced with all functional areas; manufacturing, production control, inventory, MRP, material tracking program and engineering personnel
• Participated in various Kaizen events to lower costs per transmission to continue the drive as a low cost provider.
• Supported Morton Project consultants on logistics planning projects to drive efficiency from systems interactions through part consumptions and ordering processes.
• Coordinated operations product load and material preparation with inventory requirements. Facilitated material movements between warehouse and production areas.

Combat Engineer

United States Marine Corps
Camp Pendleton , CA
08.2000 - 07.2004

• Combat engineers construct, alter, repair, and maintain buildings and structures; lift and move heavy objects and equipment by setting up, bracing, and utilizing rigging devices and equipment; and perform various duties incidental to the use of demolitions in construction projects and destruction of objects.
•Personnel assigned this job are taught carpentry and other construction skills as well as demolitions, specialized demolitions for urban breaching and land mine warfare.
•Trained new personnel arriving to unit within current regulations and expectations.
•Developed training materials and logistics planning for future missions and overall unit planning. Maintained unit readiness assessments to provide updates to leadership.

Education

Bachelor of Science - Technical Services Management

Southern Illinois University Carbondale
Carbondale, IL
08.2017 - 05.2019

Associate of Applied Science - Supply Chain Management

Illinois Central College
East Peoria, IL
08.2015 - 05.2017

Skills

APICS CPIM and CSCP; Capital Analysis; Capital Investment; Design of Experiments (DOE); Drivetrain product; Failure Modes Effects Analysis (FMEA); Gage Repeatability and Reproducibility (Gage R&R); Lean Leadership; Logistics Supply Chain Management; Manufacturing Engineering; Military Engineering; Military Leadership; New Business Development Occupational Safety and Health; People Management; Performance Management; Process Capability; Process Failure Mode Effects Analysis (PFMEA); Program Coordination; Root Cause Analyses Sales and Operations Planning (S&OP); Six Sigma Green Belt Certification; Technical Project Leadership; Test Engineering; Third Party Logistics (3PL); Training and Development; Team Leadership; Implementing Lean tools; Analytical problem solving; Quality controls; Interdisciplinary collaboration

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Volunteer - Caterpillar ERG President AFSN

Armed Forces Support Network is a group set up to attract military veterans to opportunities within Caterpillar, assist them with the transition to corporate life, and to support employees and their families when they or a family member is called to active duty. CAFSN works to establish a formal series of networks to accomplish this mission inside and outside of the enterprise. Support overall corporate vision and rollout.

Timeline

Bachelor of Science - Technical Services Management

Southern Illinois University Carbondale
08.2017 - 05.2019

Associate of Applied Science - Supply Chain Management

Illinois Central College
08.2015 - 05.2017

Manufacturing Engineering Manager

Caterpillar Inc Bldg KK
06.2015 - Current

Supply Chain Planning - North America

Caterpillar Inc Bldg KK
08.2004 - 01.2007

Senior Manufacturing Engineer

Caterpillar Inc Bldg KK
08.2004 - 06.2015

Combat Engineer

United States Marine Corps
08.2000 - 07.2004
Michael ForbisManufacturing Engineering Manager