Directed commissioning and qualification processes for new Lily facility.
pharmaceutical equipment.
New equipment included large scale bioreactors, HVAC, water supply, compressed air and nitrogen lines
Developed user requirements, created commissioning/qualification protocols (URS, FAT, SAT, DQ, IQ, OQ), utilizing Kneat software.
Conducted P&ID walk-downs, equipment verification, and ensured compliance with calibration and certification standards
Performed commissioning and qualification activities by optimizing cGMP procedures through comprehensive OV testing using Delta-V.
Performed pressure, leak, functional, transfer, and batch testing.
Conducted HVAC commissioning and qualification for sterile and non-sterile facilities.
Managed protocol deviations, including root cause analysis and corrective actions
CQV Engineer
Biogen
Solothurn
01.2023 - 01.2024
Prepared and operated Kaye Validator for Bioreactor SIP PQ, performing SIP runs on various tank sizes and autoclaves, while collecting data with Osisoft Pi software
Also Co-ordinated all temperature mapping and validation on equipment such as fridges, freezers, autoclaves, incubators and stability cabinets
Calibrated and verified thermocouples for qualification using a Heat bath with IRTD to maintain reliability and performance
Maintained SOPs / WIs associated with Qualification & Validation studies
Managed installation and removal of thermocouples and BIs for large-scale bioreactors, transfer lines, and skids
Analyzed sterilization data, created qualification, graph and summary reports for equipment cycles upon completion of SIP run
Developed SIP final reports and deviations
Validation Engineer
Biogen
Solothurn
01.2022 - 12.2022
Project: Swissmedic Remediation Project, a key initiative focused on resolving compliance issues and improving regulatory processes within pharmaceutical manufacturing
Hands on experience in developing and documenting Validation Master Plan, Validation Summary Report, Traceability Matrix and Standard Operating Procedures SOPs
Prepared Design Qualification (DQ) reports and Spray Coverage Test Review reports for Biogen's Solothurn site and Swissmedic observations
Worked with cross functional teams, system owners and stakeholders to review and approve documentation
Managed and executed Kneat documents, including CQV (IQ, OQ, PQ) protocols and reports, while maintaining document tracking metrics
Extensive knowledge of FDA regulations 21CFR Part 11 Electronic Records, Electronic signatures and Audit Trails
Education
B.Sc. (Hons) - Physics with Bioengineering
Technological University Dublin (TUD)
Dublin, Ireland
Highlights Of Skills And Qualifications
Successfully managed multiple projects within timelines and budgets, ensuring adherence to cGMP, Good Automated Manufacturing Practice (GAMP), and regulatory requirements
Authored and executed multiple protocols (IQ/OQ/PQ) for critical manufacturing equipment and utilities, ensuring operational readiness.
Knowledge of 21 CFR Part 11 compliance in a GMP/GLP regulated industry, Data Integrity, GDP and adherence to ALCOA principles.
Proficient in Microsoft Office Suite, Delta-V software, Kneat documentation software, and Osisoft Pi software. Strong aptitude for learning new technologies and optimizing processes.
MEP project Engineer / Team leader, Electrical Engineer, MEP coordinator Engineer at AL FIRAS GENERAL CONTRACTING ESTMEP project Engineer / Team leader, Electrical Engineer, MEP coordinator Engineer at AL FIRAS GENERAL CONTRACTING EST