Veteran manufacturing professional with expertise in inventory management and lean manufacturing. Achieved ISO9001 certification and implemented cost-saving measures that enhanced procurement processes, driving operational efficiency and profitability.
Overview
34
34
years of professional experience
Work History
Raw Materials Manager
Cleveland Cliffs
Burns Harbor, IN
07.2017 - Current
Managed raw material inventory to maintain optimal supply levels and minimize shortages.
Coordinated supplier communication to ensure timely delivery of materials for production schedules.
Collaborated with production teams to align material requirements with manufacturing timelines.
Identified and implemented cost-saving opportunities in procurement processes for raw materials.
Created monthly reports detailing current inventory levels and usage trends for raw materials.
Maintained comprehensive records of purchased raw materials, including invoices and delivery schedules.
Resolved inventory discrepancies by reconciling actual counts with recorded data in system databases.
Performed quality assurance checks on incoming shipments to ensure compliance with standards.
HOS Analyst II
Honeywell Aerospace
South Bend, Indiana
02.2014 - 06.2017
Implemented and sustained Toyota-style management system to streamline operations.
Designed and integrated lean principles throughout facility to enhance efficiency.
Applied lean methodologies and conducted analysis using Six Sigma tools.
Collaborated cross-functionally to enhance compliance with quality and health and safety standards.
Supported quality department by developing corrective actions, control plans, and first articles.
Led internal audits for ISO 9001:2008 and AS9100 compliance.
Mfg & Quality Assurance Specialist II
Honeywell Aerospace
02.2014 - 08.2015
Coordinated BIQ (Built In Quality) initiatives to enhance site quality standards
Coordinated corrective actions as the site focal for eCATs.
Participated in the Rotor Cell Transformation Team focusing on setup reduction and BIQ initiatives.
Developed and implemented FMEA, control plans, RCCA, and Kaizens to drive continuous improvement
Utilized SPC to analyze data and presented summarized findings to leadership via QMB
Managed the Net-Inspect system as the super administrator for first article inspections.
Six-Sigma Green Belt Certified
Director, Quality Assurance
Engineered Glass Products
Chicago, Illinois
11.2008 - 02.2014
Achieved ISO9001-2008 certification with excellent scores on Certification and Maintenance audits throughout tenure.
Created FMEAs, Control Plans, Blueprints, Flowcharts, Work Instructions, and all necessary documentation for the entire Quality Management System.
Created internal and managed external corrective actions, conducting root cause analysis to prevent recurring issues.
Trained all employees to job-specific, and ISO system procedures.
Facilitated ongoing improvement projects to enhance operational efficiency.
Oversaw completion of all PPAPs, FPIs and Sample fulfillment.
Served as the voice of the customer and managed all return merchandise authorizations..
Participated in Kaizen events at Customer and Supplier sites. Presented outcomes to Management and Hourly personnel, creating cohesion between the two groups.
Conducted Quality Workshops at customer locations to train customers on quality and inspection methods, reducing rejects and enhancing profitability.
Engineer, Manufacturing Services
The Spring Air Company
Elk Grove Village, Illinois
01.2005 - 04.2008
Published the General Specification Manual enabling the entire company to standardize methods and techniques used in Manufacturing.
Developed and maintained companywide quality assurance testing program, including supplier compliance and inspection programs.
Helped develop and manage an ISO9001 based Quality program.
Implemented standards resulting in 5% to 20% reduction in labor expenses.
Assured compliance to the Federal TB1632 Cigarette Ignition Test.
Developed and Authored Manufacturing Techniques used company wide.
Authored Standard Operating Procedures for R&D Functions.
Trained personnel in conducting product testing, enhancing testing accuracy and consistency.
Quality Assurance Project Manager
Serta, Incorporated
Itasca, Illinois
04.1992 - 10.2004
Executed factory quality audits and re-audits to ensure compliance with standards.
Developed and Implemented Quality Assurance Procedures.
Maintained a Quality Assurance System that accurately and fairly indicated individual plant performance on a relative scale.
Maintained supplier quality compliance program to enhance product reliability and supplier performance.
Suggested necessary changes in General Manufacturing Specifications to Management, and worked with staff to implement those changes.
Enforced and Developed Plant Specific Safety Programs.
Traveled extensively to build relationships and coordinate operations., preparing and controlling personal budget.
Research Center Supervisor
Serta, Incorporated
04.1992 - 04.2002
Managed research and development operations at site, overseeing project timelines and resource allocation..
Developed test protocols and authored standards to enhance testing accuracy and consistency.
Conducted component testing adhering to ASTM and AIM standards to ensure quality compliance.
Produced product samples in the Manufacturing Environment.
Wrote Instruction Manuals and produced Instructional Videos.
Equipment Maintenance - Hand Tools through Intricate Multi-Needle Quilters.