Accomplished Operations Management Professional that drives organizational improvements through leveraging expertise in research and system/process enhancement. Well-versed in collaborating with employees and leaders to resolve control and procedural problems negatively affecting business operations. Dedicated to cost, process and resource optimization.
Overview
1
1
Language
17
17
years of professional experience
Work History
Manufacturing Consultant
Bold Kitchens, LLC
San Antonio, TX
01.2017 - Current
Thorough knowledge of high-speed CPG manufacturing operations in baked goods, dairy, meat/poultry/seafood, ready-to-eat/fresh/frozen prepared foods, bath and beauty, candles, etc.
Solid track record of leadership, lean manufacturing implementation, driving maximum production yields.
Bilingual English/Spanish.
Bold Kitchens is a boutique consultant firm comprised of industry talent and experts to help support your Safety, Operations, Warehouse, Sanitation, Product Development/ R&D, and Human Resources.
ERP selection/implementation.
Process improvement evaluation/analysis/change implementation.
New Products innovation/planning/production scale-up.
Vendor/3rd party Manufacturing selection/scoring/management.
Sanitation Program evaluation/training/procedural implementation.
Plant Manager
We The Pie People, LLC
Chatsworth, CA
10.2015 - 11.2016
We the Pie People, LLC started up concentrating on frozen novelty, Non-GMO Ice Cream Bars, Pints, Shelf-stable chocolate truffles marketed under brands: JC’s Pie Pops, JC’s Nudies, JC’s Scoops and JC’s Pie Bites.
Converted original operation from artisan production to streamlined, procedural manufacturing environment.
Certified plant through California Department of Food and Agriculture-Score: 96%.
Implemented Quality Management System to bring plant into compliance with FSMA requirements.
Instituted JIT system to reduce on-hand WIP and eliminate/reduce waste.
Managed co-manufacturers with focus on high-quality/efficiency while leveraging low-cost/best-value model.
Senior Operations Manager
Del Monaco Foods (DBA Kettle Cuisine)
Morgan Hill, CA
09.2012 - 03.2014
Del Monaco Foods is manufacturer of Ready-to eat Fresh/Frozen soups, sauces, desserts, and cold processed foods.
Recruited/trained diverse World Class Manufacturing leadership team; introduced engineering improvements to correspond with growth pattern and business development insights.
Increased production output by over 35%+ in 2012.
Special Projects: Retail pouch launch, Re-engineered Kettle Room design (quick changeover redundancy, kettle layout, additional kettles,etc), Water Cooling/Throughput capacity project
Trained, coached and mentored staff to support smooth adoption of new SQF program.
Successful SQF Level III certification.
Plant Manager
Excelline Food Products, LLC (DBA FLAGSHIP FOODS)
Chatsworth, CA
03.2011 - 03.2012
Produced frozen and RTE products in Mexican foods and hand-held pot pie categories.
Initiated vendor quality audit system to identify root of foreign material incidents in raw & packaging materials.
Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPIs.
Redesigned operational workflow processes to maximize efficiency.
Condensed multiple manufacturing shifts of 6/7 days/wk down to one shift to streamline operations. Added second shift on 4/10 work week predicated on business needs .
Reduced working capital by $220K, eliminating materials waste and unnecessary labor hours (4/10 hr work wk).
Plant Manager
Custom Food Products, LLC, (DBA CTI Foods)
Los Angeles, CA
04.2010 - 03.2011
Custom Food Products: private label, value-added meat producer for multi-national corporations in CPG/Foodservice industries.
USDA/HALAAL Meat and Poultry.
Successful completion of GFSI certification.
Created Task Force teams to define and resolve events affecting facility safety, food quality/safety, and production efficiency.
Reduced weekly WIP inventory from $900K-->$30K.
Reduced QA Holds by 35% for Raw Ingredients, Finished Goods and WIP inventory through effective inventory management and introducing effective Plant Hold/Disposition/Discard/Donation Program.
Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPI's.
Shift Manager
Nestlé USA
Chatsworth, CA
04.2006 - 04.2010
Nestlé Prepared Foods Division: HOT POCKETS branded sandwiches/Rollerstix/Food Service Waffles production facility.
Chatsworth facility represented 40% total volume produced in USA.
700 hourly Associates.
USDA/FDA Meat and Poultry
Increased start-up efficiencies by 2.5% through collaborative efforts with Sanitation, Maintenance, and Production teams yielding $2.4MM in savings.
Exceeded plant quality improvement goals - First time Quality 98%, Final Release 99.79%, Total Consumer Complaints 20.18%, Foreign Material Complaints 35.4%.
CapEx project-$375K Oven Upgrade– capital investment and process improvement resulted in 23% increase in efficiency and reduction of waste by 50% in first three months.
Reduced processing losses by $125K on ready-to-eat RollerStix - Increased efficiencies by 6.4%, improved case output by 16% in '06-'07, reduced RollerStix budgeted staffing by $53,000/yr.
Production Supervisor/Shift Manager
Pilgrim's Pride Corporation, JBS
Nacogdoches, Texas
01.2002 - 04.2006
Managed 100+ associates in three departments of 2,300-person union workforce of prepared foods poultry processing facility; gained experience with de-boning, MDM, vacuum tumbler marinating, par-fry, auto-bagging/weigh systems, water cutting, and high-profile customer audit preparation.
Assumed role of Shift Manager during 6-month restructuring of Plant Management Team - Responsible for total Deboning area: 5 Production Supervisors, 13 forepersons and 550 hourly associates in Debone, Portioning, Wings, and Mechanically Deboned Meat exports.
Selected Safety Committee Leader 2 non-consecutive years - Plant completed year with zero OSHA recordables, 2003; leader-OSHA Safety Audit Committee, 2005; appointed to area-wide Emergency Avian Influenza Response Team.
Education
Bachelor of Science - Animal Science and Marketing
STEPHEN F. AUSTIN STATE UNIVERSITY
Nacogdoches, TX
08.2020 - 12.2020
Skills
ERPundefined
Timeline
Bachelor of Science - Animal Science and Marketing
STEPHEN F. AUSTIN STATE UNIVERSITY
08.2020 - 12.2020
Manufacturing Consultant
Bold Kitchens, LLC
01.2017 - Current
Plant Manager
We The Pie People, LLC
10.2015 - 11.2016
Senior Operations Manager
Del Monaco Foods (DBA Kettle Cuisine)
09.2012 - 03.2014
Plant Manager
Excelline Food Products, LLC (DBA FLAGSHIP FOODS)
03.2011 - 03.2012
Plant Manager
Custom Food Products, LLC, (DBA CTI Foods)
04.2010 - 03.2011
Shift Manager
Nestlé USA
04.2006 - 04.2010
Production Supervisor/Shift Manager
Pilgrim's Pride Corporation, JBS
01.2002 - 04.2006
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