Mike Hamack
Tool and Die maker
Ham Lake,MN
Summary
Knowledgeable toolmaker with solid background in precision tool and die making. Adept at creating and maintaining complex tools and dies, having successfully contributed to seamless manufacturing processes. Demonstrated proficiency in blueprint interpretation and machinery operation. Professional manufacturing specialist prepared to excel in tool and die making. Extensive experience in designing and fabricating high-quality tools and dies, ensuring optimal production efficiency. Known for collaborative teamwork and adaptability to evolving project requirements, with keen eye for detail and problem-solving skills. Have extensive experience with Wire EDM, Jig grinders, Cylindrical grinding, and also quality control practices.
Overview
37
37
years of professional experience
Work History
Tool Die Maker
Solo Manufacturing
07.1987 - 01.2018
- Maintained a safe work environment by adhering to safety regulations and proper equipment handling procedures.
- Reduced machine downtime by performing regular maintenance and repairs on die sets and equipment.
- Supported continuous improvement initiatives by actively participating in root cause analysis and problem-solving efforts.
- Enhanced production efficiency by designing and fabricating custom tooling for manufacturing processes.
- Contributed to successful product launches by working closely with cross-functional teams during the development process.
- Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
- Optimized machining operations using advanced techniques such as wire EDM, CNC milling, and grinding machines.
- Maintained accurate documentation of all tooling specifications, modifications, and maintenance records for future reference and analysis.
- Collaborated with engineering teams to develop new tools, dies, and fixtures for improved product quality.
- Assisted in employee development through on-the-job training of apprentices and junior toolmakers on industry best practices.
- Adjusted and ground dies, tools and parts after production to assure quality control and usability.
- Improved team performance through effective communication, collaboration, and knowledge-sharing among colleagues.
- Computed dimensions, shapes and specific sizes for dies based on design outlines.
- Assembled, maintained, and operated drill presses to drill holes in products throughout assembly.
- Increased productivity by troubleshooting and resolving complex tooling issues during production runs.
- Assessed need and resourcefully designed jigs, fixtures and templates to aid in production efficiency.
- Developed expertise in various materials properties including steel alloys, aluminum, brass, plastics, allowing for appropriate selection based on project requirements.
- Managed inventory of tools, dies, and components for timely availability in support of production schedules.
- Selected specific metals and other materials for tools depending on heat tolerance and durability, according to tool functions.
- Achieved high levels of dimensional accuracy through meticulous attention to detail when crafting custom tools and dies.
- Measured and scribed plastic and metal stock with extreme accuracy to prepare for automated machine production.
- Evaluated existing tooling designs for potential improvements or modifications to enhance overall performance.
- Maintained pyrometer, replacing parts when necessary and setting controls to proper settings for heat treatment of products made of specific materials.
- Established strong relationships with vendors/suppliers to ensure timely delivery of quality materials and components for tooling projects.
- Trimmed blocks and blanks to outlined dimensions with rules, hand saws and power shears.
- Developed cost-effective solutions for tooling projects, optimizing materials usage while maintaining high-quality standards.
- Coordinated and planned operation sequences based on blueprint and model schematics.
- Delivered consistent results under tight deadlines, ensuring minimal impact on production timelines.
- Inspected final products for quality and functionality.
- Kept track of material and supply inventories.
- Monitored production and made improvements for quality and productivity.
- Requisitioned replacement tools, parts and equipment.
- Read and stuck to detailed production schedules.
- Calibrated micrometers and other measuring instruments.
- Succesfully built and managed a machining department within my current company for the past 7 years.
Tool Die Maker
AeroFab
01.2018 - Current
Education
Anoka High School
Anoka, MN1978
Skills
- Precision machining
- Tool maintenance
- Surface grinding
- Fixture design
Timeline
Tool Die Maker
AeroFab
01.2018 - Current
Tool Die Maker
Solo Manufacturing
07.1987 - 01.2018
Anoka High School
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