Work Preference
Summary
Overview
Work History
Education
Skills
Affiliations
TRAINING:
AREAS OF EXPERTISE
LEADERSHIP
PRESENTATIONS:
REFERENCES
Timeline
Generic
Open To Work

MOHAMMED ZAFAR IQBAL

Sloatsburg,USA

Work Preference

Job Search Status

Open to work

Work Type

Full TimePart TimeContract Work

Location Preference

RemoteHybrid

Summary

Pharmaceutical Research & Development executive with extensive experience in managing diverse teams and achieving strategic development goals. Successfully commercialized over 15 products and filed numerous NDAs and ANDAs, contributing significantly to revenue growth through innovative drug delivery systems and efficient operational practices.

Overview

34
34
years of professional experience

Work History

Vice president & Head of Pharmaceutical Development

Glatt Air Technique, Pharma Division
Ramsey, NJ
01.2016 - Current
  • Managed a large Pharmaceutical Development Team consisting of over twenty Associate Directors, Managers, Team Leads, Scientists, Associates and CMC writers. Team also included highly trained technicians who are well versed in set-up, operation, troubleshooting, and cleaning of the equipment and all required SOPs
  • Worked over thirty projects in multiple strengths from various clients including large Pharma companies and developed their NDAs and ANDAs in different dosage forms tailored for immediate, modified and targeted release profiles designed for diverse in-vivo pharmacokinetics
  • Worked extensively with Business Development team to help offer various formulation, process and dosage form options, ideas and recommendations to the clients to meet their project needs that secured over forty-million-dollar business for the division thus far and continuing
  • Filed multiple US and internal patents for novel discoveries, contributing to the advancement of pharmaceutical innovation.
  • Built a cohesive, technically proficient team for Pharmaceutical Development Department, enabling development of unique formulations and processes, project management, client budgeting, and timely delivery of client requests.
  • Built the first pilot plant at the site to offer clients flexibility to have their feasibility trials without incurring cost for cleaning validation which was a breakthrough idea and attracted additional clients with smaller budgets and generated significant revenues
  • Enhanced team documentation efficiencies significantly by introducing various report, protocol, batch record and other necessary CMC document formats
  • Successfully attended several FDA inspections without any major citations of which there was none for the last four inspections in past four years.
  • Investigations, Deviations and CAPAs were reduced from about 30% to less than 0.5%, the ever lowest as recorded thus far
  • Introduced periodic training for the Department on both technical, management practices, employee development plans and ideas to help improve the team performance
  • Streamlined operational procedures and practices, enhancing response time to client requests.

Director & Head of R&D, Scale-up, Process Transfer, Optimization, Operation Excellence & R&D Trial & GMP Pilot Plants (Currently named as MS&T).

Teva Pharmaceutical Ltd.
Pomona, NY
01.2012 - 01.2016
  • Lead the formulation & process engineering team involved in formulation development & processes, scale-up and technology transfer for oral solid, semi-solid, transdermal, sublingual films, and vaginal delivery dosage forms. Manage the R&D Scale-up and Pilot plants and the technical team responsible to execute the trial and pilot batches. Site QbD champion. Also lead the team responsible in budgeting and managing the cash-flow for the capital expense for equipment procurement and facility extension & modification. Lead the team responsible for planning and execution of R&D experimental and GMP batches at various commercial sites

Associate Director, Process R&D

Teva Pharmaceutical Ltd.
Pomona, NY
01.2011 - 01.2012
  • Responsible to lead the team of the formulation and process scientists involved in development R&D projects with special focus on the First to File (FTF) Life cycle management (LCM) products with high net profit value (NPV) following the guidance provided by the agency. Lead the formulation & process engineering team involved in formulation development & processes, scale-up and technology transfer for oral solid, semi-solid, transdermal, sublingual films, and vaginal delivery dosage forms.

Sr. Manager, Process R&D

Teva Pharmaceutical Ltd.
Pomona, NY
01.2010 - 01.2011
  • Undertook remarkable ambitious responsibilities to lead a larger group with target to file twice as much projects. The target was met with 104% achievement.

Manager, Process R&D

Teva Pharmaceutical Ltd.
Pomona, NY
01.2009 - 01.2010
  • Manage, organize, plan, and coordinate all aspects of ANDA bath manufacturing, technical services scale-up, product validation, product launch and coordinate all aspects of supplement batch manufacture. Partner with Operation, plan and execute new product launches, product optimizations, and supplement batch manufacture. Write protocol, execute, write reports. Responsible to write PDR, QOS and protocol execution report. Once complete the team is responsible to ensure a timely and successful filing of the ANDA batches.

Manager, Process Engineering

Barr Laboratories Inc.
Pomona, NY
01.2007 - 01.2009
  • Manage, organize, plan, and coordinate all aspects of technical services scale-up, product validation, product launch and coordinate all aspects of supplement batch manufacture. Partner with R&D, regulatory, sales & marketing, finance and production to schedule, plan and execute new product launches, product optimizations, and supplement batch manufacture. Develop schedules and timelines for assigned products in the post-ANDA stage with milestones up to and including product launch. Partner with R&D and validation departments to set up and maintain product-tracking system for all products defining critical process parameters and physical product parameters. Maintain all product launch information - including but not limited to; process flow charts, purchase specifications, launch summary. Schedule coverage to provide appropriate monitoring for all technical services activities. Write and execute appropriate protocols for most complex projects and write summary reports. Initiate and manage full-scale demonstration batches and communicates results. Partner with the finance department to develop and maintain production cost models to accurately capture scale-up, validation, launch, and production costs. Identify and resolve problems for products exhibiting chronically high reject, rework, or complaint rates. Identify and assess prototype and full-scale production equipment, and coordinates transfer of innovative technologies into Operations.

Principal Scientist, Technical Services & Validation

Barr Laboratories Inc.
Pomona, NY
01.2003 - 01.2006
  • Perform scale up and process optimization experiments using sound experimental design (DOE) to identify, characterize and understand critical process parameters and their effects on in-process and finished product quality attributes. Partner with R&D Product Development during R&D phase, especially during scale up and submission stages to understand critical process parameters and critical quality attributes. Evaluate and qualify multi-source drug components and other pharmaceutical excipients through extensive physico-chemical study characterization. Write and execute protocols for experimental batches and submission batches. Write reports for scale up and submission batches with process data and corresponding analysis using statistical tools. Support regulatory submission preparation (QOS/PDR/QBR) with process development related information and data in close cooperation with R&D (Formulation). Respond to comment/deficiency letters for process related items. Perform data analysis using statistical tools from development and submission for process understanding. Fully evaluate all raw material, in-process, and finished product specifications during scale-up work. Provide technical support for manufacturing troubleshooting activities. Prepare reports, memo's and technical justification for FDA submissions. Supervise Scientists in managing their projects and provide guidance in identifying problems, designing experiments and trouble shooting in an effective manner. Headed several trouble shooting team and solved formulation and process problem for commercially important products for the company.

Sr. Scientist, Technical Services & Validation

Barr Laboratories Inc.
Pomona, NY
01.2000 - 01.2003
  • Process development of solid oral dosage form and liquid fill hard gelatin capsules. Optimize formulation and process in order to transfer robust process for commercialization. Reformulate old formulations, and troubleshoot problems with existing formulations. Scale-up process from development phases through the commercial level in GMP environment. Evaluate and qualify multi-source drug components and other pharmaceutical excipients through extensive physico-chemical studies. Prepare validation and technology transfer protocol and reports. Write SOP's and protocols for validation and technical services activities. Manage group activities

Validation Engineer, Validation and Technical Services

Barr Laboratories Inc.
Pomona, NY
01.1997 - 01.2000
  • Qualification and Validation of Solid Oral Dosage Form.. Write and execute protocol. Design and execute experiments to validate formulation and process variables. Evaluate data and prepare Validation Reports for the submission to FDA. Write and update master formulae. Design cleaning validation, prepare and execute protocol and prepare cleaning validation reports. Write SOP's and protocols for technical services. Handle out of spec results and trouble shooting of manufacturing problems. Validation of process for dispersed system.

Intern, Formulation Development

Barr Laboratories Inc.
Pomona, NY
08.1997 - 11.1997
  • Development of a Sustained Release formulation for a water-soluble drug, assisted Formulation Scientists in various stages of their development activities (Pre-formulation studies, formulation trials, in-process testing and data analysis ).

Product Development Manager, Formulation Development

Beximco Pharmaceuticals Ltd.
Dhaka, Bangladesh
01.1993 - 01.1997
  • Develop chemically & therapeutically suitable and cost-effective formulation for new products as directed by Marketing in compliance with cGMP. Conduct Pre-formulation study, and design formulation for intended product. Optimize process parameters, characterize the effect of formulation and manufacturing process variables on products' performance. Technology transfer from Pilot scale to production size batches. Upgrade existing products to resolve problems in production and improve quality and productivity (as necessary). Identify needs for development /adjustment through quality complaints, request from marketing, feed back from production unit, observation from quality control and quality assurance or the Development Department itself. Write and issue Batch Production Records (BPR) of new and upgraded products. Guide, supervise, train and motivate the staff of Product Development Department. Work in coordination with product development analytical team and conduct necessary laboratory tests in order to evaluate products' stability and quality.
  • (The Largest Pharmaceutical Industry in Bangladesh)

Education

Master of Business Administration (MBA) -

School of Business, Public Administration and Information Sciences, Long Island University
Brooklyn, NY
01-2012

Ph.D. - Pharmaceutical Sciences

Arnold & Marie Schwartz College of Pharmacy and Health Sciences, Long Island University
Brooklyn, NY
01-2010

Registered Pharmacist (RPh) -

01-2001

Master of Pharmacy -

Faculty of Pharmacy, University of Dhaka
Dhaka, Bangladesh
01-1993

Bachelor of Pharmacy -

Faculty of Pharmacy, University of Dhaka
Dhaka, Bangladesh
01-1989

Skills

  • Equipment experience:
  • Develop and manufacture solid and liquid formulations using low and high shear granulator, different types of blenders (Gemco, PK, Double cone, Ribon, Bin etc), Fluid bed dryers (Glatt), static oven dryers Oven, Mills (Fitzpatric, Comil, J & D), Sifter (Russell Finex Compact Sieve, Kason, Turbo, Frewitt, Kemutec), Oscillator (Frewitt), Chilsonator, Tablet press (Kikusui, Courtoy, Kilian single & bilayer, Korsh XL, Picolla Single station R & D Machine), extruder, NICA spheronizer, Homonizer, pumps, Coaters (Hi-coaters, Accela cotas etc), Encapsulators (Zanazi H&H, AF90T, Matic 120 etc) weight sorters (Bosch, Precisa), Liquid fill hard gelatin filling machine (Shionogi), Liquid fill hard gelatin sealing machine (Shionogi), Ross v-10, Optimag film coater for transdermal, IMC slitter, H&H converter & poucher, HED film caster for oral sublingual film
  • Pre-formulation:
  • Solid-state characterization of API and formulations using DSC, TGA, scanning electron microscope (SEM), XRD, FTIR, Support Physico-chemical screening of compounds, absorption & desorption isotherm, reverse engineering of RLD, salt selection studies and polymorphism evaluations of API Trouble-shooting of solid oral dosage form in support of IND/NDA/ANDA projects Designs and executes protocols to qualify alternate sources of materials used in new and/or existing product formulations

Affiliations

  • Member of the American Association of Pharmaceutical Sciences (AAPS)
  • Member of the American Chemical Society (ACS)
  • The Pharmacists Society of the State of New York (PSSNY)
  • Member of Bangladesh American Pharmacist Association (BAPA)
  • Member of Bangladesh Pharmaceutical Society (BPS)
  • Member of Pharmacy Graduate Association (Bangladesh)
  • Registered (Licensed) Pharmacist (Bangladesh)

TRAINING:

  • Global R&D Leadership
  • People Management
  • Time Management
  • CGMP and its implementation
  • Film coating Technology
  • Tablet technology
  • Process & Cleaning Validation
  • QbD, QOS, DOEs
  • Win working in Matrix environment
  • Finance for non-finance managers
  • Marketing Management
  • Manufacturing Technology
  • People development
  • Production Planning
  • JMP statistical software
  • Technical training at Glatt, Colorcon, Natoli, Evonik

AREAS OF EXPERTISE

  • Formulation, Process engineering, Scale-up and technology transfer
  • Oral Solid Dosage Form (Complex IR & ER formulations)
  • Semi solid dosage forms
  • Transdermal system
  • Sublingual film, Bio-Erodible Muco-Adhesive (BEMA)
  • Sublingual solution
  • Vaginal drug delivery
  • Well familiar with all Pilot & commercial process equipment for oral solid, semi solid, transdermal system, vaginal delivery and oral sublingual film manufacturing
  • Invented a novel sampling thief that was used to collect blend samples without causing the segregation of the blend during insertion of the thief into the powder bed
  • Invented vacuum assembly box to integrate different layers of a transdermal system to avoid human contact and hence minimize microbial growth.
  • Well versed in SOP, GMP, GLP, Analytical aspects of formulation & Process development
  • Statistical Analysis
  • Biopharmaceutics
  • IVIVR & IVIVC
  • Project management
  • Strategy development to win First to File projects
  • QbD, DOE, QOS, PDR and FDA's deficiency letter response
  • Designed established Pomona R&D Pilot plant for oral solid, semi-solid, transdermal & oral thin film

LEADERSHIP

  • Headed R&D Formulation, Process Engineer, Technical Services and Pilot Plant team.
  • Streamlined the planning and execution process to enhance outcome
  • Leadership, people influence and development
  • Technology leader, responsible to bring new technology to the site
  • Led the team responsible for planning and execution of R&D experimental and ANDA batches at various commercial sites
  • Led the team responsible for budgeting and managing the cash-flow for the capital expenses for equipment procurement and facility extension & modification
  • Established a team of highly motivated and enthusiastic formulation & process scientists with remarkable working relationship within themselves and with other cross functional teams and supports.
  • Organized trainings to bring the scientists up to date with all the recent changes in Qbd, DOEs GDUFA and new stability requirement imposed by the Agency. Team members were motivated to each other so they are successful as a team.
  • Worked with McKinsey & Company, the world's top management consulting firms for over three months looking into various ways each three R&D site (Pomona, Zagreb & Israel) and found ways and recommended as how to increase the number of submissions per site for Pomona, Zagreb & Israel site with the existing infrastructure. The recommendations were implemented which resulted in over 35% increase in R&D performance.

PRESENTATIONS:

  • "Enhance solubility of poorly soluble drug candidates"
  • "Technology Platforms for Amorphous Solid Dispersion"
  • "Multiarticulor dosage form The most versatile drug delivery platform for Oral Solids"
  • "The competence and Intricacies of Fluid Bed Technology"
  • "Effects of drug-carrier interaction on Drug Dissolution from Binary and Ternary Matrices"
  • "Effect of plasticizer on Heat Capacity drug and solubility from drug polyer carrier matrices"
  • "Equation to predict the drug solubility from a ternary solid dispersion"
  • "Change in polymeric homogeneity on film application for a multiphasic transdermal system"
  • "Comparison of the Performance of Two Sampling Thieves for the Determination of the Blend CU"
  • "Process Scale-Up Guideline Based on Quality by Design Principles"
  • "Quality by Design Principles a paradigm shift in formulation development"
  • "Role of various knife design and temperature controls on the coating performance on the film for the transdermal drug delivery system"
  • "Micronutrients as Therapeutic Agents"
  • "Amiodipine in the Management of Hypertension"
  • "Role of Ciprofloxacin in the Management of Diarrhea Diseases"
  • "Intricacies of operation excellence"
  • "Diagnosis of R&D operation excellence & improve efficiencies"
  • "Fluid bed palletization systems: CPS& and Wurster technologies" presented in the World Delivery and Novel Therapy Summit in Toronto, Canada in 2018
  • "Essentials and Intricacies of Wurster HS Fluid-bed Coating"
  • "QbD A paradigm Shift in Drug development"

REFERENCES

Available upon request

Timeline

Vice president & Head of Pharmaceutical Development

Glatt Air Technique, Pharma Division
01.2016 - Current

Director & Head of R&D, Scale-up, Process Transfer, Optimization, Operation Excellence & R&D Trial & GMP Pilot Plants (Currently named as MS&T).

Teva Pharmaceutical Ltd.
01.2012 - 01.2016

Associate Director, Process R&D

Teva Pharmaceutical Ltd.
01.2011 - 01.2012

Sr. Manager, Process R&D

Teva Pharmaceutical Ltd.
01.2010 - 01.2011

Manager, Process R&D

Teva Pharmaceutical Ltd.
01.2009 - 01.2010

Manager, Process Engineering

Barr Laboratories Inc.
01.2007 - 01.2009

Principal Scientist, Technical Services & Validation

Barr Laboratories Inc.
01.2003 - 01.2006

Sr. Scientist, Technical Services & Validation

Barr Laboratories Inc.
01.2000 - 01.2003

Intern, Formulation Development

Barr Laboratories Inc.
08.1997 - 11.1997

Validation Engineer, Validation and Technical Services

Barr Laboratories Inc.
01.1997 - 01.2000

Product Development Manager, Formulation Development

Beximco Pharmaceuticals Ltd.
01.1993 - 01.1997

Master of Business Administration (MBA) -

School of Business, Public Administration and Information Sciences, Long Island University

Ph.D. - Pharmaceutical Sciences

Arnold & Marie Schwartz College of Pharmacy and Health Sciences, Long Island University

Registered Pharmacist (RPh) -

Master of Pharmacy -

Faculty of Pharmacy, University of Dhaka

Bachelor of Pharmacy -

Faculty of Pharmacy, University of Dhaka
MOHAMMED ZAFAR IQBAL