MOHAMMED FARHAN MOHIUDDIN
Houston,US
Summary
Industrial Engineer with extensive experience at McWane Plant & Industries, achieving an 18% increase in throughput through optimized production workflows. Expertise in Lean manufacturing and Kaizen methodologies, focusing on continuous improvement and ergonomic solutions. Committed to enhancing operational efficiency and reducing costs through innovative problem-solving techniques.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Industrial Engineer
McWane Plant & Industries
Houston, USA
08.2024 - 12.2024
- Redesigned production workflows through time and motion studies, increasing throughput by 18% and decreasing idle time by 25%.
- Initiated real-time data capture and Value Stream Mapping to identify bottlenecks, reducing overhead costs by $150,000 annually.
- Facilitated Kaizen events and 5S audits with cross-functional teams, enhancing uptime and decreasing defects by 20%.
- Designed ergonomic fixtures to minimize manual lifting injuries and boost material flow efficiency by 30%.
- Researched and implemented semi-automated solutions to lower manual handling and enhance cycle time in painting stations.
- Applied 10-Step Problem Solving and Root Cause Analysis methodologies to address process failures and foster a proactive quality culture.
- Collaborated with Quality Assurance to execute corrective action plans (CAPA) and revise SOPs according to ISO 9001 standards.
Process Engineer Co-op
Box World
Hyderabad, India
06.2018 - 12.2022
- Engineered high-volume production processes for multiple SKUs, achieving 30% throughput improvement and 15% reduction in labor costs.
- Led Six Sigma (DMAIC) initiatives that eliminated rework, saving $5,000 monthly through cycle time reduction and mistake-proofing strategies.
- Introduced Kanban-driven warehouse layouts and one-piece flow systems, enhancing storage and picking efficiency by 30%.
- Implemented demand forecasting models that reduced transportation expenses by $2,000 daily and optimized supply chain logistics.
Education
Master of Science - Industrial Engineering
University Of Houston
USA12-2024
Bachelor of Science - Mechanical Engineering
Osmania University
India05-2022
Skills
- Mistake proofing (Poka-Yoke) and 5S
- Kaizen and continuous improvement
- Value stream mapping (VSM)
- Lean manufacturing and Six Sigma
- Root cause analysis (RCA)
- 5 Whys and fishbone analysis
- Manufacturing engineering
- Production operations and planning
- Flow diagrams and process flow charts
- Inventory analysis and resource allocation
- Ergonomics improvements
- Systems engineering and operations management
- Procurement strategies
- Production lines optimization
- DMAIC methodology
- Operations excellence initiatives
- Business technology applications
- Waste reduction (TIMWOODS)
- Performance metrics (KPIs)
- SolidWorks proficiency
- Minitab for regression analysis
- Microsoft Office Suite expertise
Certification
- OSHA Certification in Materials Handling and Storage
- Certified Six Sigma Master Black Belt
Projects
Project Manager - Engineering Project Management, University of Houston, 08/01/23, 12/31/23, Optimized resource utilization to reduce project expenses by $20,000 and developed Warehouse Management System (WMS), cost analysis, Gantt charts, data analysis, and Bill of Materials (BOM) audits to support planning and execution. Statistical Process Control (SPC) - Minitab Simulations, University of Houston, 01/01/23, 05/31/23, Performed statistical modeling using control charts and DMAIC tools to stabilize processes, drive continuous improvement, and enhance quality control through risk assessments and standard compliance.
Timeline
Industrial Engineer
McWane Plant & Industries
08.2024 - 12.2024
Process Engineer Co-op
Box World
06.2018 - 12.2022
Master of Science - Industrial Engineering
University Of Houston
Bachelor of Science - Mechanical Engineering
Osmania University
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