Monico Bretana

TASKS DUTIES and RESPONSIBILITIES:
-Monitor call sheets/on-line systems for any in work processes (e.g. - bond, torque and seal)buy-off Installation Plan (IP). Check for Out of Sequence Installation Plan (OSIP), Non Conformance Order (NCO), rejection tags and Non-Conformance Reports (NCR), reinspection requests, and Corrective Action Record (CAR) action plans as required.
-Inspect production and post-delivered power plant and strut assemblies. Ensure compliance to definition data (e.g. - Drawings, BAC specifications, Maintenance and Buildup manuals). Verify repair station work, and service bulletins.
-Perform receivable inspection on parts, engines and struts verify (I.D numbers, general condition, and damage) verify all paper work is correct and document discrepancy, as required.
-Use online systems to track pick ups (e.g., Non-Conformance Management NCM). Monitor system during the day for a response from Engineering.
-Verify check fixtures are properly installed per tool usage, buy off fit or installation, as required.
-Document any part removal and record any discrepancy that may exist, and initiate removal records as required.
-Use online systems (e.g., REDARS, Bold/Web, bold-lite) to retrieve drawings, as required.
-Understanding and use precision measuring equipment (PME) (e.g., calipers, micrometer, depth micrometer, height gage) verify certification date, as required.
-Coordinate with Liaison Engineering, Project Engineering if drawing discrepancy or other problems exist.
Maintain required certifications (e.g., seal, electrical, bond and ground), as required.
-Receive and inspect wire bundles before and after installation per drawing, as required.
-Perform final inspection, buy off engines, APU or struts, as required.
-Perform various types of audits (e.g., area surveillance audit and process specification audit) verify all drawings are up to date or are stamped reference only, check and verify seal date, and 5S of assembly area. Witnessing and verifying performance of functional test, as required.
-Handle and dispose of hazardous materials in approved manner using personal protective equipment as required.
-Create/monitor/update in PMDB for (e.g., red label, restrictive use, conformities, and first article verifications). Support of EDP (Engine Development Programs) which travel will be required.
Coordinate and communicate with customers suppliers as required

-Coordinate and communicate with customers suppliers as required.

KNOWLEDGE, SKILLS and ABILITIES:

-Ability to operate computing equipment to access Boeing databases.
-Ability to read and interpret engineering drawings and inspect for conformances to applicable drawings, specifications, quality standards and manufacturing plans.
-Ability to calculate and apply basic mathematics.
-Effectively communicate information.
-Ability to use precision measuring tools and test equipment and interpret results.

• Participate in team meetings to discuss progress and results, providing ideas and suggestions for improvement.
• Assisted in developing inspection and testing protocols.
• Train other workers in inspection and testing procedures.
• Maintain up-to-date knowledge of industry standards and regulatory requirements to ensure company compliance.
• Train and mentored junior inspection staff and interns to apply best practices and comply with quality control guidelines and regulations.
• Actively participate in regular audits to verify compliance with industry regulations and company policies, ensuring continued certification and enhanced credibility within the market
• Conducted detailed inspections of aircraft components to ensure compliance with industry standards.

TASKS DUTIES and RESPONSIBILITIES:
-Reviewed bar chart, Installation Plan (IP), PMPS audits or check with lead to determine which job to work on and obtain appropriate drawings/production illustration for job, as required.
-Obtain kitted (pre-picked) detail parts, standards, and assemblies from satellite storage cart. Verify kit was issued correctly by comparing part numbers and quantities to IP or Bill Of Material (BOM) on drawing(s). Ensure that parts issued are correct for the engine and airplane model and are free of visible defects.
-Pre-assemble components for any or all engine or strut systems (e.g. wiring harnesses and tubing assemblies) per IP, Routing Area Picture Sheets (RAPS), or job aids, using power and hand tools. Kit completed sub-assemblies and other components for installation, as required.
-Load and unload engine/strut from shipping buck to assembly jig, by attaching parts/assemblies required for loading into jig or onto line, and operate overhead crane, scissor lift, fall restraint and material handling equipment (e.g. portable crane, low rater) to locate struts and engines.
-Use of tooling and documentation as required
-Perform installations on production and post-delivered power plant and strut assemblies.
-Perform service bulletin validations and repair station work, as required.
-Locate parts/assemblies on engine/strut per IP, Drawing, RAPS, or job aids, including, hot and cool air ducts for Thermal Anti Icing (TAI) systems and intercoolers, Exhaust ducts, hydraulic control valves, generators, Electrical ground brackets, wires, screws, or modules, Wire bundles, throttle cables and rigging, Hydraulic and fuel tubing and associated brackets, Route, tie, bond and solder electrical, mixing of seal, sealing various components wire bundles and connectors.
-Align all parts/assemblies to mating holes/surfaces and temporarily secure in place as needed, Check for good edge margins and proper alignment.
-Attach, seal and connect parts, assemblies, wires, cables and lines, using correct type and size fasteners (e.g., bolts, clamps) and the appropriate tools (e.g. ratchet wrench, nut runner, O-ring pliers and other specialty tools). Tighten fasteners per drawing or Boeing (BAC) specifications.
-Torque fasteners and install lock wire, safety cables or cotter pin through nut, bolt, or other fasteners and/or seal as required per drawing or BAC specification.
-Seal hydraulic fittings and access doors, as required. Apply hydraulic fluid, alodine, primer, adhesives, special finishes as required by IP, drawing, or Boeing (BAC) specifications.
-Handle and dispose of hazardous materials in approved manner (e.g. paints and sealant).
-Operate pull rivet gun, drill, ream, Dotco sander, countersink holes and fasten and/or torque parts/assemblies, as required.
-Verify close tolerance dimensions (e.g. aerosmooth readings, gaps, fairs) using precision measuring tools (e.g., ball gauges, calipers).
-Check work after completion of each operation in job and/or completed job to ensure it is complete per drawing, that there are no defects (e.g., pre-loading, riding conditions, incorrect length fasteners), and that area around job is clean, prior to putting up for inspection.
-Sell completed job or in-process checks, as required, to inspector at appropriate steps in sequence. Perform rework as required (e.g. pick ups, special repairs).
-Maintain personal and tool certifications, as required.
-Contact team leader or supervisor when assistance is needed or when any problem arises.
-Consult with management and/or others (e.g. engineering, planning, inspection, or customer) on process or job related issues in job or work area.
-Route, clamp, bond, ground and tie wires and/or wire bundles, hand form as necessary, per drawing, tooling instructions, BAC specifications, IP and/or other instructions. Cut and install plastic sleeves over wire(s) and/or wire bundles, as required.
-Travel work with airplane movement due to supply chain delays (e.g., AOG, SOS, etc.), as required.

KNOWLEDGE, SKILLS and ABILITIES:
-Knowledge of aircraft power plant systems such as fire detection and extinguishing, environmental control, hydraulic, starting and fuel systems. Wiring and electrical testing and installation.
-Use math that includes addition, subtraction, multiplication, division, decimals and fractions.
-Read and interpret engineering drawings. Capable of visualizing a three-dimensional shape from a two-dimensional view, converting left-hand to right-hand views and understanding symbols, flag notes, and general notes.
-Operate computing equipment to access and input job information (e.g., drawings, specifications and other online information systems).
-Drill, coldwork, ream, hone, bore, lap and/or countersink straight and close tolerance holes, as required.
-Use various types of hand tools and/or hand-held power tools as required.
-Use various types of precision measuring tools and test equipment and interpret the results.
-Work with others as part of a team which includes working safely giving and receiving feedback, assisting others in completion of tasks; possess interpersonal, listening, and participation skills.
-Understand the application of technical documents/information such as BAC specifications, engineer drawings, tool control, FOD prevention and safety information as required.
-Knowledge of routing, clamping, tying, connecting and terminating wires and/or wire bundles in electrical systems and assemblies per product specifications.
-Skilled in the selection, set-up and operation of the appropriate tool(s) for a given type of work.
-Knowledge and execution of safe working practices, emergency procedures and the identification of possible dangerous situations.
-Knowledge of proper use, handling and CMS (Chemical Management System) resource proper disposal of hazardous materials per government regulations and Boeing procedures.
-Use various jigs and fixtures and shop tools to orient parts into pre-defined positions for part fabrication and assembly.
-Certification and Qualification required to operate mechanical lifts of various types in a safe manner as required.
-Organize work efficiently.
-Knowledge of various types of fasteners and allowable substitutions per Boeing Specifications as required.
-Follow written/oral instructions provided by the team leader, supervisor and/or engineering.
Determine if own work is complete and correct as specified by instructions, drawings and specifications.

-Collaborated with team members to meet daily production targets.

-Maintained a clean and organized workstation, ensuring optimal productivity and safety for all workers.

-Adhered to strict safety protocols, minimizing workplace accidents and injuries during the assembly process.

-Assisted with training new employees, sharing expertise and best practices for assembly line work.

-Completed durable assemblies and subassemblies with hand and power tools.

-Assembled components with minimal supervision, exceeding expected project milestones.

-Kept work areas clean, organized, and safe to promote efficiency and team safety.