Muhammad Khan

As a highly skilled Maintenance Mechanic with extensive experience in the printing industry, I have developed expertise in diagnosing, repairing, and maintaining a wide range of printing press equipment, including Heidelberg offset presses, HP Indigo digital presses, and Mark Andy flexographic presses. My role has required me to perform preventive and corrective maintenance to minimize downtime and ensure smooth production. One of my key responsibilities has been troubleshooting complex mechanical, electrical, and pneumatic issues. For example, when a Heidelberg Speedmaster press experienced registration misalignment due to worn-out impression cylinders, I quickly identified the issue, replaced the necessary components, and recalibrated the system, restoring high-quality print output. Similarly, I resolved recurring paper feed jams on a Komori Lithrone press by realigning the grippers and adjusting the suction system, significantly reducing waste and improving efficiency. I am well-versed in hydraulic and pneumatic systems, allowing me to repair and maintain air compressors, ink pumps, and conveyor belts. In one instance, a flexographic press had erratic ink flow, leading to inconsistent print quality. Upon inspection, I discovered a clogged ink pump and worn-out seals. After thoroughly cleaning and replacing the damaged parts, the press was able to maintain consistent ink distribution, improving overall print quality. Beyond reactive maintenance, I have implemented preventive maintenance schedules that include regular lubrication, roller replacements, and electrical inspections to extend equipment life and prevent costly breakdowns. For example, I led a project to proactively replace timing belts and bearings on a KBA Rapida press, preventing potential failures that could have caused significant production delays. I also work closely with press operators and production teams to fine-tune machinery for optimal performance. When a Roland 700 press began producing inconsistent color output, I collaborated with the prepress team to analyze the issue and adjusted the dampening system, successfully restoring color accuracy. Additionally, I am committed to workplace safety and compliance with OSHA regulations. I have conducted safety inspections, trained new maintenance staff on proper lockout/tagout procedures, and ensured that hazardous materials such as solvents and inks are handled according to industry standards. With a strong technical background, a proactive approach to maintenance, and a proven track record of reducing downtime and improving press performance, I am dedicated to ensuring efficient and reliable printing operations. My problem-solving skills, hands-on experience, and attention to detail make me a valuable asset in any printing press environment.