Muhammad Asad Irshad
Sulaymaniyah
Summary
Versatile Mechatronics skillful in troubleshooting with top-notch repair knowledge and technical expertise. Accustomed to reviewing highly technical documentation to assess scope and develop repair strategy. Focused, reliable and results-driven with good safety records and attention to detail.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Maintenance Engineer E&I
Fox Group, Frontier Company
06.2023 - Current
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Performed troubleshooting and repair for complex electrical equipment.
- Organized and directed maintenance shutdowns and startups.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Maintained strong relationships with vendors and suppliers, securing high-quality parts at competitive prices for the company.
- Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
- Documented maintenance activities and confirmed compliance with relevant regulations.
- Dismantled defective machines and equipment and installed new or repaired parts.
- Established maintenance schedules to ensure timely completion of all required tasks while minimizing disruptions to operations.
- Optimized work readiness with effective gathering of parts and supplies in alignment with specifications.
- Reported issues to property manager so effective resolutions could be put into place.
- Detected and repaired machinery faults using electrical and manual testing methods.
- Utilized variety of tools and test equipment to troubleshoot and diagnose equipment malfunctions.
- Conducted regular inspections of equipment to promptly identify issues that could cause machinery malfunctions.
- Executed tasks within time and budget constraints.
- Collaborated with production teams to align maintenance activities with production schedules, minimizing disruptions.
- Advocated for and secured budget increases for essential maintenance projects, directly impacting operational efficiency.
- Streamlined inventory management for maintenance supplies, ensuring availability while reducing excess stock.
Maintenance Engineer E&I
Fox Group, Fox Reforming
09.2021 - 05.2023
- Electrical and instrument site construction.
- Commissioning of utilities for Naphtha Hydro-treatment & Reformer Unit
- Operation & maintenance
- Completed preventive maintenance on machines to enhance production and maintain quality.
- Optimized work readiness with effective gathering of parts and supplies in alignment with specifications.
- Utilized variety of tools and test equipment to troubleshoot and diagnose equipment malfunctions.
- Conducted regular inspections of equipment to promptly identify issues that could cause machinery malfunctions.
- Inspected, tested and adjusted mechanical and electrical systems to facilitate proper functioning.
- Collaborated with production teams to align maintenance activities with production schedules, minimizing disruptions.
- Developed and executed training programs for new maintenance protocols, ensuring team competency and consistency.
- Streamlined inventory management for maintenance supplies, ensuring availability while reducing excess stock.
- Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
Instrument Engineer
SPEC Energy DMCC
01.2021 - 08.2021
- Evaluated project scope to estimate costs and set timelines for project delivery.
- Established and maintained effective communication with clients and contractors.
- Improved methods for measurement, documentation, and work flow management.
- Participated in design specification review meetings, coordinating with inter-departmental teams to align ongoing efforts and overall business goals.
- Revised instrumentation guidelines to address exceptions and provide clarification, where needed.
- Streamlined processes by optimizing instrument selection, installation, calibration, and maintenance procedures.
- Enhanced system performance by designing, implementing, and maintaining instrumentation systems for various industrial applications.
- Showcased strong problem-solving abilities by swiftly addressing instrument-related issues that arose during various stages of project development and implementation.
- Cultivated strong relationships with vendors to ensure timely delivery of high-quality instruments at competitive prices during procurement activities.
- Championed workplace safety protocols through proactive measures such as routine inspections of installed instruments and participation in safety training sessions.
- Assisted with development of instrumentation operating procedures and provided technical support.
- Documented all processes carefully and delivered data sheets that offered all information for clients.
Shift Engineer
Continental Plastic Industires
03.2015 - 08.2016
- Collaborated with cross-functional teams to identify areas for improvement and implement strategic solutions that boosted overall performance.
- Ensured safety compliance by conducting regular training sessions and maintaining up-to-date knowledge of industry regulations.
- Reduced waste generation through continuous process improvement initiatives and diligent monitoring of resource consumption.
- Implemented energy-saving measures throughout facility, resulting in significant cost savings over time without compromising operational efficiency.
- Streamlined workflow processes, optimizing staff allocation during peak production hours for increased productivity.
- Enhanced system reliability through thorough monitoring of operational parameters and making timely adjustments as needed.
- Led troubleshooting efforts during unexpected breakdowns, minimizing disruptions to the manufacturing schedule while maintaining high-quality standards.
- Played a key role in new equipment installations, providing technical expertise during commissioning activities to ensure successful integration into existing systems.
- Improved plant efficiency by conducting regular equipment inspections and implementing preventive maintenance strategies.
- Increased equipment lifespan with proactive maintenance planning, reducing need for costly replacements or repairs.
- Contributed to reduce downtime by swiftly diagnosing and addressing mechanical issues on production floor.
- Optimized inventory management practices by tracking usage patterns and adjusting reordering protocols accordingly to minimize stockouts or excess supply.
- Participated in root-cause analysis investigations following incidents or near misses, contributing valuable insights towards developing corrective action plans that mitigated future risks.
- Managed shift schedules, coordinating employee leaves and overtime to maintain optimal staffing levels at all times.
- Maintained detailed records of plant operations, identifying trends and potential bottlenecks to address before they impacted production goals.
Education
Master of Science - Mechatronics
Erasmus Mundus Joint Master Degree
Cairo Egypt, Besancon France, Karlsruhe Germany08.2020
Bachelor of Science - Mechatronics Engineering
University of Engineering & Technology Taxila
Taxila, Pakistan03.2011
Skills
- Team Leadership
- Strategic planning and execution
- Maintenance Management
- Performance Analysis
- Regulatory Compliance
- Cost Reduction
- Facilities Management
- Purchasing and planning
- Workforce Planning
- Asset Management
- Safety Management
- Organizational Development
- Teamwork and Collaboration
- Data Analysis
- Decision-Making
- Employee Scheduling
- Hiring and Onboarding
- Performance Evaluations
- Proficient in [AutoCAD,NX Siemens Ansys, Proteus, CNC Programming, MatlabSimulink,Micro C,C,Instrument Toolkit EmersonMS Office (Word, Excel, PowerPoint)]
- Inventory Management
- KPI Tracking
- Preventive Maintenance
- Inventory Maintenance
- Equipment Troubleshooting
- Technical reporting
- Root Cause Analysis
- Motor Controls
- Vibration analysis
- Boiler Maintenance
- Energy management
- Air Compressor Maintenance
- Lighting Systems
- Variable Frequency Drives
- Instrumentation calibration
- Equipment testing
- Critical Thinking
- Maintenance recordkeeping
- Electrical Transmission and Distribution
- Electrical Bonding Techniques
- Lock Out-Tag Out Procedures
- Electrical Equipment Maintenance
- Low Voltage Switchgear
- Medium voltage systems
- 33 Kv Transformers
Languages
Urdu
Native language
English
Upper intermediate
B2
French
Elementary
A2
Personal Information
- Title: Mechatronics Engineer
- Nationality: Pakistani
Certification
- IOSH Managing Safely, Institution of Occupational Safety and Health - 04/2023
Affiliations
- Pakistan Engineering Council
Timeline
Maintenance Engineer E&I
Fox Group, Frontier Company
06.2023 - Current
Maintenance Engineer E&I
Fox Group, Fox Reforming
09.2021 - 05.2023
Instrument Engineer
SPEC Energy DMCC
01.2021 - 08.2021
Shift Engineer
Continental Plastic Industires
03.2015 - 08.2016
Master of Science - Mechatronics
Erasmus Mundus Joint Master Degree
Bachelor of Science - Mechatronics Engineering
University of Engineering & Technology Taxila
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