Muhammad Tayyab Iqbal
Boiler And Utilties Operation And Maintenace Engineer
Chniot,Pakistan
Summary
Highly skilled Boiler & Utility Engineer with 18 years of experience in the operation, maintenance, and optimization of critical industrial systems, including boilers, steam turbines, R.O. plants, cooling towers, AHUs, and various chiller systems. Adept at leading maintenance teams, managing complex projects, and ensuring compliance with safety and operational standards. Proven ability to enhance system efficiency and implement preventive and corrective maintenance strategies. Boilermaker Apprentice knowledgeable in reading blueprints and specifications. Looking to bring further success to a company through troubleshooting and a dedication to learning. To seek and maintain full-time position that offers professional challenges utilizing interpersonal skills, excellent time management and problem-solving skills. Hardworking [Boiler and Utility] bringing [18]+ years of experience performing diverse maintenance and repair duties. Dedicated to maintaining optimal equipment functionality by managing routine and complex equipment and facility matters. Strong knowledge of hand and power tool operation and safety measures.
Overview
19
19
years of professional experience
Work History
Boiler Engineer & Utilities Operation and Maintenance Engineer
Unilever PC Factory
03.2020 - Current
- Perform scheduled and unscheduled maintenance and keep records of boilers, air compressors, chillers, cooling towers, R.O
- Plants, steam, air, and drinking water circuits
- Troubleshoot in emergencies
- Conduct periodic inspections to ensure the proper operation and good condition of all equipment and controls
- Maintain consumption and production records
- Oversee annual inspection of boilers.
- Optimized boiler performance with timely upgrades and modifications.
- Contributed to cost savings by identifying areas of improvement in energy consumption and recommending solutions.
- Implemented best practices from industry research, keeping abreast of emerging trends in boiler engineering.
- Ensured regulatory compliance by maintaining accurate records of maintenance, repairs, and inspections.
- Reduced downtime by troubleshooting issues and implementing corrective actions promptly.
- Enhanced workplace safety through strict adherence to protocols and guidelines.
- Maintained a clean working environment by enforcing housekeeping procedures among team members.
- Maximized equipment life span with preventive maintenance strategies tailored to specific needs of each boiler system component.
- Performed thorough root cause analysis on recurring issues to prevent future occurrences effectively.
- Assisted in the development of annual budgets for the boiler department, ensuring adequate funding for ongoing operations.
- Managed procurement processes, ensuring the availability of necessary parts for smooth operation.
- Coordinated with contractors for specialized repair work, minimizing disruptions to daily operations.
- Inspected equipment, structures and materials to identify cause of errors.
- Inspected equipment and structures to determine scope of work (SOW).
- Maintained compliance with all safety procedures from both client and employer.
- Built and repaired process tanks, storage tanks and water treatment tanks.
- Coordinated movement of materials and equipment to job sites.
- Inspected and lubricated valves; removed, replaced, or installed components to correct operating deficiencies.
- Cleaned and maintained boilers and associated equipment to increase efficiency and performance level.
- Assembled and analyzed boilers for defects.
- Oversaw start-up, operations and shutdown procedures.
- Analyzed problems and took appropriate action to maintain continuous and reliable operation of equipment and systems.
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Documented maintenance activities and confirmed compliance with relevant regulations.
- Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
- Supervised maintenance functions, working collaboratively with sanitation crews on shop floor upkeep and repairs.
Associate Engineer ( Shift Engineer)
Maple Leaf Cement Factory (Power Generation)
07.2017 - 03.2020
- Ensure continuous operation and perform scheduled and unscheduled maintenance of WHRB systems and boilers
- Monitor parameters of engines and turbines related to WHRB and boilers to prevent interruptions.
- Led full project lifecycle efforts, providing leadership from design phase, through quality assurance testing and to final production.
- Developed comprehensive training materials for new hires, improving onboarding effectiveness and reducing time spent in training sessions.
- Conducted feasibility studies for new projects, analyzing data to inform decision-making processes regarding project viability.
- Reduced downtime with proactive troubleshooting of equipment issues and prompt resolution of problems.
- Participated in root cause analysis investigations following equipment failures or malfunctions, ensuring appropriate corrective actions were taken promptly.
Senior Engineer
Ibrahim Fibers Limited (Polyester Plant)
08.2014 - 03.2017
- Handle emergency situations (Tripping, Grid Failure, etc.)
- Perform safe startup and shutdown of the plant
- Plan preventive and breakdown maintenance, and implement modifications for better plant operation.
- Enhanced system reliability by conducting thorough root cause analyses and implementing corrective actions to prevent future issues.
- Reduced production downtime by developing maintenance plans and preventive measures.
- Mentored junior engineers, sharing expertise and guiding their professional development.
- Assisted in developing cost-effective solutions to engineering problems.
Shift Engineer
Patagonia Corporation Pvt. Ltd. (On Behalf of Wali Oil Mills Ltd.)
06.2013 - 08.2014
- Solve complex engineering problems to improve processes
- Ensure safe and efficient operation of boiler equipment.
Shift Supervisor
Faruki Pulp Mill 7.5 MW Thermal Power Plant
07.2011 - 05.2013
- Startup and shutdown of the plant in a safe and efficient manner
- Observe system parameters regularly from DCS.
Plant Operator
Gourmet Foods Sunder Estate Lahore
10.2008 - 06.2011
- Operate and maintain the plant in a safe and efficient manner
- Supervise and control ammonia chiller compressors.
Plant Operator
Ghazi Fabrics International Ltd.
02.2008 - 10.2008
Assistant Plant Operator
Al Karam Dyeing and Finishing (Pvt) Ltd.
01.2006 - 01.2008
Education
Skills
Boiler Systems: Expertise in managing, maintaining, and optimizing industrial boilers
Steam Turbines: Advanced skills in the operation, troubleshooting, and maintenance of steam turbines
RO Plants: Proficient in operating and maintaining Reverse Osmosis (RO) plants
Cooling Systems: Extensive experience with cooling towers, absorption chillers, glycol chillers, and electric chillers
Maintenance Management: Skilled in planning and executing preventive and corrective maintenance, record-keeping, and managing maintenance schedules
Inspection & Compliance: Experience preparing for and supporting boiler inspections, including PSV and PRV repairs
Air Compressors: Comprehensive knowledge of maintaining various types of air compressors
Boiler installation
Structural fittings
Pipefitting
Boiler equipment
Mechanical troubleshooting and diagnostics
[Boiler,Hvac,Air Compressor etc] Equipment operations
Repair work
Inspection preparations
Maintenance Scheduling
Hand and power tools
[Pressure] Vessel inspection
Safety Procedures
Heavy Lifting
Technical Documentation
Inspecting equipment
Accident investigation
Multitasking
Troubleshooting skills
Excellent Communication
Decision-Making
Technical Troubleshooting
Equipment Installation
Preventive Maintenance
HVAC Systems
Waste Water Treatment
Legionella Control
Personal Information
- Date of Birth: 06/06/87
- Nationality: Pakistani
- Marital Status: Married
Timeline
Boiler Engineer & Utilities Operation and Maintenance Engineer
Unilever PC Factory
03.2020 - Current
Associate Engineer ( Shift Engineer)
Maple Leaf Cement Factory (Power Generation)
07.2017 - 03.2020
Senior Engineer
Ibrahim Fibers Limited (Polyester Plant)
08.2014 - 03.2017
Shift Engineer
Patagonia Corporation Pvt. Ltd. (On Behalf of Wali Oil Mills Ltd.)
06.2013 - 08.2014
Shift Supervisor
Faruki Pulp Mill 7.5 MW Thermal Power Plant
07.2011 - 05.2013
Plant Operator
Gourmet Foods Sunder Estate Lahore
10.2008 - 06.2011
Plant Operator
Ghazi Fabrics International Ltd.
02.2008 - 10.2008
Assistant Plant Operator
Al Karam Dyeing and Finishing (Pvt) Ltd.
01.2006 - 01.2008