Muhammad Usman Aslam
Vernon
Summary
Highly skilled Production Supervisor with extensive knowledge of equipment operation, quality standards, and safety hazards. Adapts seamlessly to any production role and collaborates actively with team members in need of improvement. Proficient in documentation, compliance, and scheduling. Results-oriented leader excelling in organizing workflows and coordinating resources to achieve challenging goals. Resourceful problem-solver with a persistent approach to tackling operational concerns. Possesses strong decision-making and team-building abilities, coupled with an open and clear communication style. Experienced Production Supervisor with 3 years of manufacturing management expertise. Proficient in leading cross-training and scheduling efforts, overseeing parts orders, and record-keeping. Highly organized and motivated employee eager to apply time management and organizational skills in diverse environments. Seeking entry-level opportunities to expand skills while contributing to company growth.
Overview
10
10
years of professional experience
1
1
Certification
Work History
Department Manager
Speciality Printing LLC
09.2023 - Current
- Manage and supervise the coating process, including application, drying, and curing
- Ensure that coated products meet quality and appearance standards
- Oversee maintenance and repairs of coating equipment, including scheduling and budgeting
- Supervise and train coating team members, including performance evaluations and development plans
- Ensure that coating operations comply with safety regulations and guidelines
- Production Planning
- : Plan and schedule coating production to meet customer demand and deadlines
- Manage inventory of coating materials, including ordering and stocking
- Monitor and control coating costs, including labor, materials, and equipment expenses
- Continuously evaluate and improve coating processes to increase efficiency and quality
- Identify and resolve coating process issues, including equipment malfunctions and quality defects
- Prepare and submit reports on coating production, quality, and safety performance
- Develop and manage coating department budgets, including capital expenditures and operating expenses
- Ensure that coating operations comply with relevant regulations and industry standards
- Communicate with customers regarding coating requirements, quality issues, and delivery schedules
- Develop and implement training programs for coating team members to improve skills and knowledge
- Work with other departments, such as production, quality, and maintenance, to ensure smooth coating operations
- Stay up-to-date with new coating technologies and techniques, and evaluate their potential for implementation
- Participate in audits and inspections to ensure compliance with regulatory requirements and industry standards
Production Supervisor
Fortis Solutions Group
02.2020 - 01.2023
- Helps manufacturing staff achieve company goals by communicating expectations, planning, monitoring, and evaluating job results
- Enforces company policies and guidelines
- Recruits, hires, and trains employees
- Assists workers by offering personal growth opportunities
- Implements cost-saving strategies and techniques
- Ensures that production plans are completed by a certain time
- Contacts appropriate sources for repair issues
- Counsels employees on how to achieve an optimal output or workflow
- Resolves issues and disputes between manufacturing employees
- Creates and maintains professional schedules
- Communicates with and assists other manufacturing departments as needed
- Evaluates the condition of production equipment
- Maintains a clean and safe environment for all workers
- Compiles and analyzes production records
- Accomplishes payroll human resource objectives by selecting, orienting, training, assigning, scheduling, coaching, counseling, and disciplining employees; communicating job expectations; planning, monitoring, appraising job contributions; recommending compensation actions; adhering to policies and procedures
- Prepares pay by verifying time records; calculating and producing checks or electronic transfers; calculating and producing quarterly incentive bonuses
- Delegated tasks to employees and monitored accurate and timely completion of tasks to meet project milestones
- Monitored equipment, checked supplies and coordinated manpower to meet expected demand
- Conducted performance reviews to identify and rectify areas for skill improvement
- Maintained top-notch quality control standards and eliminated downtime to maximize revenue
- Recommended and implemented measures to improve production methods and quality of products
- Promoted employee safety awareness based on understanding of regulatory mandates and organizational best practices
- Monitored staff training and output to meet compliance, productivity and revenue goals
- Coordinated production requirements with material handling and staffing functions
- Reviewed job specifications to properly set up machines
Indigo Digital Press Operator
Hp, Fortis Solutions Group
01.2018 - 01.2020
- Level 2 certification held
- Overall responsibility for all aspects of the print process, including: Production, Quality & Maintenance by checking printed sheets for correct back up, good registration and any marks appearing on sheets and taking the relevant steps to eradicate any quality issues
- Manage workflow effectively to ensure delivery deadlines are met at all times
- Create batch tags and daily run list
- Isolate and produce Uber rush as soon as it's available on print server
- Carry out all break fix and schedule all routine maintenance with press team
- Communicate effectively with department supervisors, tech support and other associates
- Follow established process to ensure that products are produced and shipped to quality standards within promised times
- Make sure the pressroom and paper room are kept in good order
- Responsible for cleanliness of area, including disposing of paper wrappings into bins provided, neat disposal of empty ink cans, chemicals and consumable packaging and sweeping the floor regularly
- Maintain adequate stock levels of consumables
- Use the online ordering system to replenish supplies
- To undertake basic DTP tasks including interrogation and manipulation of files
- Work closely with all members of the team to ensure a steady production flow happens in order to optimize production
- Maintain safety and OSHA standards
- Timely execution of assigned tasks to ensure we are running at optimum output
- Use all available communication tools provided including Bamboo, email, slack and Print OS
- Working knowledge of 7 color emulation and using PMS colors on the 6900's
- Examined printed copy for correct ink density, position on paper and registration
- Maintained adequate productivity by setting and enforcing deadlines
- Properly handled hazardous waste materials to uphold safety regulations
- Accurately set-up fold, adjusting roll mechanisms, tension and guide devices
- Worked successfully with diverse group of coworkers to accomplish goals and address issues related to our products and services
- Motivated and encouraged team members to communicate more openly and constructively with each other
Xeikon Digital Press Operator
Fortis Solutions Group
09.2016 - 01.2020
- Performing daily maintenance, on schedule according to procedure to promote machine stability and dependability
- Performing adjustments accurately, efficiently and according to procedure - minimizing unexpected downtime and service calls
- Monitoring the printing process to maintain print quality and optimize productive and minimize waste
- Assuring jobs are properly set up for quality/productivity
- Catch errors at the earliest possible stage
- Communicating with Sales/CSR's and finishing
- Keeping abreast of best operator practices
ABG Die Cutting Machine Operator
Fortis Solutions Group
09.2016 - 01.2020
- Receive large printed rolls from the digital press and run them through the ABG machine
- Inspect the rolls when received from the digital press
- Verify rolls to the job order (ticket)
- Set up the machine to specifications on the job order (ticket)
- Set up includes selection of dies, roll wind, Lam or UV, and checking any special instructions
- Verify the set up prior to starting to run
- Follow all Fortis procedures for quality verification's and set up including the Job Check Procedures
- Complete and sign off on all quality checks as required
- Utilize the company ERP system (Radius) to log jobs and job progress
- Keep notes in the system for any special situations
- Monitor the job while running to ensure proper registration and die cut at all times
- Troubleshoot the machine during and after runs, working with maintenance department as necessary to ensure the machine is in good working order
- Communicate with Shift Supervisor, Production Manager, and/or Scheduler regarding issues with the label, including over or under runs, label quality, or ID number questions
- Participate in end of shift handshake to transition to the next operator on the machine, making note of any active or ongoing issues and confirming cleanliness of the machine
Rewinder Operator
Action Packaging
07.2015 - 12.2016
- Rewind and inspect labels and converted products
- Take out product defects, tagged areas, mill splices and start up waste
- Follow customer specifications
- Monitor quality through the order
- Follow safety guidelines and ISO procedures and work instructions
Education
Bachelor of Arts - Finance And Accounting
Punjab University
LahoreHigh school diploma or GED -
04.2009
Skills
- Accounting
- Printing Flexo and Digital
- MS OFFICE
- SAP
- Manufacturing
- Quality Control
- Inspection
- Maintenance
- Troubleshooting
- Leadership
- Supervising experience
- Customer service
- Flexo press
- Production planning
- Production management
- Driving
- Continuous improvement
- Management
- MRP
- Production Target Management
- Work Planning and Prioritization
- Documentation and Reporting
- Shift Scheduling
- Safety Procedures
- Coordinating Daily Operations
- Staff Supervision
- Problem-Solving
- Team Collaboration and Leadership
- Verbal and Written Communication
- Interpreting Job Specifications
- Performance Monitoring
- Print Production
- Quality Assurance Expertise
- Workflow Optimization
- Critical Thinking
- Relationship Building
- Materials Inspection
- Assigning Work
- Computer Skills
- Hiring and Training
- Decision Making
- Equipment Troubleshooting
- Equipment Operation
- Coaching and Mentoring
Certification
Digital Printing, HP Indigo, 2021
Timeline
Department Manager
Speciality Printing LLC
09.2023 - Current
Production Supervisor
Fortis Solutions Group
02.2020 - 01.2023
Indigo Digital Press Operator
Hp, Fortis Solutions Group
01.2018 - 01.2020
Xeikon Digital Press Operator
Fortis Solutions Group
09.2016 - 01.2020
ABG Die Cutting Machine Operator
Fortis Solutions Group
09.2016 - 01.2020
Rewinder Operator
Action Packaging
07.2015 - 12.2016
Bachelor of Arts - Finance And Accounting
Punjab University
High school diploma or GED -
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