Summary
Overview
Work History
Education
Skills
Websites
Accomplishments
Awards And Fellowship
Certification
Languages
Timeline
Generic

Nadia Hakem

Morgan Hill,CA

Summary

Self-driven, organized and detail-oriented engineer/manager working with global cross-functional teams of engineers, suppliers and customers on fast-paced projects focused on critical customer quality and top product launch issues. Deep experience across many disciplines including medical and consumer devices. Several years of hands-on practice on Six Sigma, Lean, Kaizen and other Continuous Improvement methods. Recognized subject matter expert in statistics, SPC, DOE, quality system and big data analysis.

Overview

23
23
years of professional experience
1
1
Certification

Work History

Operation Test Manager

Apple
08.2016 - Current

· Identify and track main operation KPIs such as

Cost Savings: Implemented a process to reduce storage cost by 30%

Station Downtime Reduction: Lead an effort to reduce station interruption by % 20

CSAT: Created surveys to evaluate customers and operators satisfaction with an achieved goal of >80%

· Prepare and manage EFFA (Early Field Failure Analysis) by

Merging all programs into the same Universal User Interface (UUI)

Reviewing and improving contractor hiring and onboarding by enhancing the JD and training

Providing labs, offices and manpower

Hosting several crews of CMs and local FA teams

· Evaluate and forecast budget for operation team and presented to finance and upper management.

· Run weekly, monthly and 1:1 meeting with my direct reports to review tasks and R&R and achievements.

Staff Engineer/Program Manager 2016-2022

· Audited more than ten battery (cells and pack) OEMs in Asia and labs in US and lead action items

· Analyzed and correlate lab data with field battery performance using ML models and JMP

· Collaborated with AppleCare to analyze big data and predict battery future performance

· Trained cell engineers in US and Asia on six sigma and lean tools: GRR, SPC, OEE, 5S, Poke Yoke etc..

· Reduced measurement variation by more than 30% at supplier sites by developing standard procedures for novel separators films.

Staff Engineer/Project Manager

Qualcomm
02.2011 - 03.2016


· Led cross functional team of engineers to integrate new processes into MEMS display devices resulting in lifetime increase from 800M contacts to 3B+ contacts

· Responsible for tool purchase exceeding $2,500,000; criteria included tool design, process capability, repeatability, cycle time and throughput

· Led thin film process development using SAM, ALD and PECVD equipment

· Monitored and managed BE SPC (process and tools)

· Trained engineers and technicians on R&D techniques, tools and process

Sr. Process Engineer/Thin Film Leader

Perkin Elmer _medical Imaging
09.2003 - 09.2010


Process Development

· Selected, bought and qualified several PECVD tools (Oerikon and AKT)

· Developed several PECVD processes for active layers (TFT and Diode) and passive layers (SiN and SiOx)

· Optimized PVD Source and Drain process and eliminate 100% of open and cracking data lines

Lean Manufacturing Leader

· Launched a continuous improvement program using six sigma methodology, hiring, training, and managing 12 team members

· Used lean manufacturing tools to improve yield and cycle time

Reviewed weekly move, tool performance, SPC charts and took actions when necessary

Led brainstorming and FMEA sessions and performed data analysis for yield improvement and process optimization

Investigated and implemented corrective and preventive plans (CAPA) as appropriate

· Selected and qualified new gas suppliers for all plasma process tools resulting on 30% cost saving

· Developed a recycle plan for test plates (deposition-etch-deposition) resulting on 25% cost saving

Sr. Process Engineer, PECVD Films Development

Novellus Systems (LAM Research)
05.2001 - 11.2003

· Developed, optimized novel low k materials using PECVD VECTOR 300 mm tool and performed successful (live) demos for customers such as IBM and Intel

· Assisted Intel team in trouble shooting process issues such as k value-shift, uniformity, particles using VECTOR 300 mm tool.

Education

Post-Doctoral -

Berkeley National Laboratory
Berkeley, CA
01.1998

Ph.D. - Chemistry

University of Paris-Saclay France
Paris-France
03.1995

Master’s Degree in Chemistry - Chemistry

University of Paris-Saclay France
Paris-France
06.1992

Skills

  • Project Management
  • Six Sigma, Continuous Improvement
  • Data Mining using Tableau and JMP
  • DOE, FMEA, FA, SPC and OEE
  • Lean Manufacturing and Kaizen
  • Thin Film Deposition

Accomplishments

  • Identified principal operation KPI and drove team towards achieving their targets
  • Managed FY budget for operation
  • Audited operation File Maker Data Base, identified bugs and gaps and tracked the improvement

Awards And Fellowship

  • Several Qualstar diamond awards from Qualcomm
  • Several awards from Perkin Elmer including “Business Impact” (highest award in the Company)

Certification

  • Certified Reliability Engineer (ASQ)
  • Certified Auditor (ASQ)
  • Certified Six Sigma Black Belt (ASQ)
  • Certified Quality Manager/OE (ASQ)

Languages

Arabic
Native or Bilingual
French
Native or Bilingual
English
Full Professional

Timeline

Operation Test Manager

Apple
08.2016 - Current

Staff Engineer/Project Manager

Qualcomm
02.2011 - 03.2016

Sr. Process Engineer/Thin Film Leader

Perkin Elmer _medical Imaging
09.2003 - 09.2010

Sr. Process Engineer, PECVD Films Development

Novellus Systems (LAM Research)
05.2001 - 11.2003

Post-Doctoral -

Berkeley National Laboratory

Ph.D. - Chemistry

University of Paris-Saclay France

Master’s Degree in Chemistry - Chemistry

University of Paris-Saclay France
Nadia Hakem