Summary
Overview
Work History
Education
Skills
Certification
Websites
OTHER EXPERIENCE
Projects
Timeline
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NANJAPPA UC(Nikhil)

United States,SC

Summary

A dedicated automotive enthusiast looking to gain work experience and apply skills acquired at university in real-world situations in the field of automotive engineering, primarily in powertrains and sustainable mobility technologies.

Overview

1
1
year of professional experience
2
2
Certification

Work History

HiL Test Engineer

Nexteer Automotive India Software Center
Bangalore, Karnataka
04.2021 - 07.2021
  • Tested and validated electronic power steering system functions in HiL & Manual Bench
  • Used CANoe and Control Desk to configure XCP and performed tests to ensure accurate ECU functionality
  • Studied test procedures for various electronic power steering features, created and edited them using DOORS Production

Design Engineer & Technician

Finetuned Racing
Bangalore, Karnataka
02.2021 - 04.2021
  • Built 4-1 custom performance exhaust header for inline 4-cylinder engine
  • Created CAD designs for custom parts such as exhaust manifolds and flanges
  • Diagnosed vehicle system errors using OBD scan tool and performed general service on regular and premium cars
  • Assisted in fabrication of custom components for specific projects based on customers’ demands

Junior Product Specialist

Engineering Steel Fabricating Works
Bangalore, Karnataka
11.2019 - 06.2020
  • Analyzed part drawings of construction equipment and ensured their timely production and delivery
  • Trained in operation of TrumpF CNC laser cutting machine and designed parts in TruTops software
  • Conducted market research, acquired potential clients, and increased revenue

Education

Master of Science - Automotive Engineering

Clemson University (CU-ICAR)
Greenville, SC
05.2023

Bachelor of Engineering - Automobile Engineering

Acharya Institute of Technology
Bangalore, India
06.2018

Skills

Technical Skills

  • CFD & Simulation: Converge Studio, Paraview, Simulink
  • Programming: MATLAB, Arduino IDE
  • CAED: Solidworks, NX CAD, Solidedge, Autocad
  • Testing and Validation: CANoe, Control Desk

Soft Skills

  • Communication - Written & Verbal
  • Leadership
  • Adaptability
  • Teamwork
  • Time Management
  • Creative Thinking

Certification

  • Advanced CFD program for IC Engines, Skill Lync (August 2018 - January 2019)
  • Electric Cars:Technology, Delft University of Technology (August 2020 - September 2020)
  • Race Engineering, Prudent Motorsports (November 2020 - December 2020)

OTHER EXPERIENCE

Motorsport, Bangalore

  • Cross Attack - Autocross, Meco Kartopia – 2nd runner up in the 2WD 1400CC -1650CC Stock Class
  • Inter-collegiate 4 stroke go-karting, Torque 03 - Winners of championship held by Arcs Racing 2017
  • Meco Motorsports 4 stroke go-karting championship, Meco Kartopia - Finalist in the Federation of Motorsports Club of India (FMSCI) certified individual go-kart championship 2017

Extra-curricular / Leadership Activities

NCC, Coorg Public Scool, Kodagu

  • Attended training and attained the rank of Sergeant

Coorg Public School, Kodagu

  • Appointed house captain in grade 12, lead assemblies and addressed gatherings at events
  • A selected member of The Duke Of Edinburgh’s International Award for Young People youth empowerment program

Projects

CU-ICAR

Designing a Battery Electric Vehicle using MATLAB & Simulink

(November 2021 – December 2021)

  • Created a model-based systems design for a 2-seater roadster EV
  • Validated requirements and iterated multiple powertrain configurations using simulation
  • Designed suitable battery packs to meet the range requirement and maximize profitability
  • Understood subsystems coupling, their packaging, and their effects on the systems design process

Modeling a Performance Parallel Hybrid in MATLAB & Simulink

(November 2021 – December 2021)

  • Created a vehicle powertrain model based on the market segment and intended use
  • Calculated and plotted the performance characteristics of the engine and the electric motor and simulated different driving modes
  • Integrated the electric motor and IC engine and determined the SOC of the battery across multiple drive cycle simulations
  • Compared the MPG in hybrid and IC engine only mode

Run Down the Hill - Programming an Autonomous RC Car

(November 2021 – December 2021)

  • Implemented signal sensing and feedback loop to control an RC car autonomously using Arduino Uno kit
  • Performed sensor calibration using curve fitting and implemented PID to control throttle and steering

ENGINEERING

Final Year Project – Conversion of an 8-valve carbureted engine to a 16 valve MPFI engine with Performance Analysis

(May 2018)

  • Carburetor to Multi Point Fuel Injection (MPFI) conversion on a 1996 Maruti Suzuki Esteem
  • Full engine rebuild with fuel injection conversion
  • Stiffened suspension with reduced rebound and a short ratio gearbox with a higher final drive for improved acceleration
  • Performance analysis of the carbureted engine vs MPFI with dynamometer graphs

Formula Bharat – Powertrain Department, Kari Motor Speedway, Coimbatore

(January 2018)

  • Competed in the Formula Student competition organized by Formula Bharat and presented technical side of our design
  • Specialized in the powertrain department, built a 1.3l Suzuki engine with a ported cylinder head for maximum airflow

OTHER PROJECTS

Performance Exhaust System for Racing Application, Finetuned Racing

(September 2020 – April 2021)

  • Designed a 4-1 free flow racing header in Solidworks for a Suzuki Esteem
  • Ran CFD simulations to optimize the design
  • Maintained suitable primary pipe and collector length to make the exhaust versatile across different racing applications

Race Engineering, Prudent Motorsports

(November 2020 – December 2020)

  • Learnt the fundamentals of car setup for circuit racing
  • Analyzed data sheets and provided solutions by altering the car setup based on the driver’s input
  • Received an in-depth view into vehicle dynamics, tire performance and power units

Advanced CFD for IC Engine Applications, Skill Lync

(August 2018-January 2019)

  • No Hydro and Full Hydro Combustion set up – Simulated the flow processes in a Port Fuel Injected (PFI) engine with performance analysis
  • Emission Characterization of a CAT3410 Engine – Ran simulations for two different piston profiles in a CAT3410 engine with distinguished performance and emission analysis
  • Prandtyl Meyer Shock – Generated shock waves for supersonic and subsonic flow with Neumann boundary conditions
  • Steady and Transient State Simulation of Flow over a Throttle Body – Studied and simulated the flow of air over a throttle body in a bent pipe

Design Portfolio, Launchpad Academy

(August 2016 – October 2016)

  • Learnt the basics of vehicle body sketching and perspectives and designed a sports car for the year 2050

Timeline

HiL Test Engineer

Nexteer Automotive India Software Center
04.2021 - 07.2021

Design Engineer & Technician

Finetuned Racing
02.2021 - 04.2021

Junior Product Specialist

Engineering Steel Fabricating Works
11.2019 - 06.2020

Master of Science - Automotive Engineering

Clemson University (CU-ICAR)

Bachelor of Engineering - Automobile Engineering

Acharya Institute of Technology
NANJAPPA UC(Nikhil)