Resourceful plant management leader with expertise in cost controls, lean manufacturing principles and employee training. 30-year track record of success in Manufacturing production.
Overview
36
36
years of professional experience
Work History
Dual Plant Manager
CertainTeed
01.2008 - 01.2022
Opened second manufacturing plant to bring West Coast product to the Southeast, Georgia (55 EE’s)
Plant Manager of newly purchased manufacturing facility, Georgia (35 EE’s)
Transitioned facility from QuickBooks to SAP
Implemented $1M fully automated robotic packaging line
Final year gross margin up 6.3% with raw material shortages and price increases coupled with a labor shortage
North American Plant Maintenance Business Systems Manager
Transitioned 25 manufacturing facilities across the US and Canada to a single SAP Enterprise Resource Planning (ERP) system
Plant Manager & Ontario Distribution Center Manager, Ontario, Canada (65 EE’s)
Production volumes increased 39% and profits 183% over previous years
Led US/Canada team to develop Available To Promise (ATP) metric within JD Edwards ERP
Plant Manager of greenfield manufacturing plant, Nevada (15 EE’s)
Exceeded all plant performance goals (2008 – 2010) despite the weak economy
Plant Manager
Iowa Prestressed Concrete, Inc.
01.2005 - 01.2007
Plant Manager of two manufacturing facilities, Iowa (106 EE’s)
Increased Gross Margin from 0% to 41% with an expense reduction of 27%
Increases accomplished through heavy training and lean manufacturing techniques
Plant Manager
Arvin Sango, Inc.
01.2003 - 01.2005
Plant Manager for an automotive exhaust manufacturing company, California (70 EE’s)
Managed three West Coast business units (2 in California, 1 in Mexico)
Achieved an operating income increase of 13% with a 5% revenue increase
Director of Operations
Westland Technologies, Inc.
01.2001 - 01.2003
Director of Operations for a rubber products manufacturing company, California (105 EE’s)
Transitioned facility from batch to continuous flow manufacturing
Reduced cost of sales 10% and increased gross profits 25%
Plant Manager
Valley Automotive/Advanced Accessory Systems
01.1995 - 01.2001
Plant Manager – 2 years
Division Director, Advanced Engineering and Business Development – 2.3 years
Division Director, Quality Assurance – 2 years
Supplier Quality Assurance Engineering Supervisor
Toyota Motor Sales
01.1993 - 01.1995
Supplier Quality Assurance Engineering Supervisor – Parts and Accessories
Senior Quality Assurance Engineer
Raytheon Company
01.1988 - 01.1992
Senior Quality Assurance Engineer
Superintendent, Quality Inspection Department
Mechanical Engineer
Naval Weapons Station
01.1986 - 01.1988
Education
MBA - Executive MBA
University of Nevada Las Vegas
01.2011
BS - Mechanical Engineering
California State University Fresno
01.1985
Skills
Plant and warehouse operations
Project management
Operations management
Production planning
Continuous improvement
Safety management
Awards
Awarded Saint-Gobain “Highly Protective Risk” site status – 6 years
Received Gypsum Association “Presidential Award” for Safety – 3 years
Cal/OSHA “Golden State Partnership Recognition”
Toyota “Tacoma (635N) Launch Award”
Board of Directors, Golden State Automotive Manufacturers Assoc. – 2 years
Guest Speaker, Modesto Junior College, English Department – 7 semesters
Patents: “Torque Limiting Cam” & “Apparatus Suitable for Securing an Article Under a Vehicle”
Commendation from Army, Air Force and Navy for the development and release of Mil-Std-2000
Professional Highlights
Zero OSHA recordable injuries as a manufacturing leader – 22 years
New Plant Starts in California, Mexico, Nevada, North Carolina and Georgia
Plant Turnarounds in Iowa, Georgia and Ontario, Canada
Certified World Class Manufacturing (WCM) trainer & skilled in Toyota Production System (TPS) techniques
Achieved third party ISO-9000 certification in two manufacturing facilities