Nicholas A. DeMaio

• Work with technicians to build the down stream section of the Scorpius Accelerator.
• Develop and review processes and procedures.
• Work Non conformances.
• Work with vendors and sub suppliers to get parts manufactured per print.
• Drawing updates and redesigns.

• Lead a team of technicians in a Class 1000 clean room to develop manufacturing processes, work instructions, and test methods of a sub assembly component during pre-production.
• Work with technicians to develop tooling and work process improvements, where we were awarded Continuous Improvement Award For all of BDS.
• Present information on the program timeline and progress.
• Collaborate with the higher assembly team for integration/testing to prove the same form, fit, and function, and identify issues during integration/testing.
• UPR/MRB Certified to review and dispose of non-conforming products.
• Lean Manufacturing/Six Sigma/ISO 9001 Boeing environment.

• Collaborate with a team of engineers to analyze, review, and track data to facilitate repair of one of the guidance instruments and its components.
• Assist technicians with testing and repair directions.
• Work through the many supplier issues that arise, and function as a liaison and communicate with Boeing contract suppliers and manufacturers.

• Performed combustion research on different fuels in a simulated micro gravitational environment through the design and development of an isolated single droplet drop tower.
• Performed research involving a supercritical carbon dioxide plasma reactor.
• Aided in production of Carbon fiber parts using Automated Fiber Placement.
• Developed and built carbon fiber parts used for various research projects.
• Performed absorbance spectroscopy for product analysis and optimizing plasma reactor design.

• Contributed to the design, analysis, design and assembly of the 737 MAX engine nacelle inlet, the design of the 737 MAX engine nacelle fan cowl, and the design and engineering integration for the 777X nacelle.
• Worked with senior engineers, I assisted in the development and implementation of designs to enhance engine performance and efficiency, conducting simulations, performing calculations, development of tooling, and participating in hands-on testing to validate design concepts.
• Collaborated with other teams to troubleshoot issues and optimize engine designs for reliability and safety.