Summary
Overview
Work History
Education
Skills
Accomplishments
Leadership Experience
Ability to
Thoroughknowledgeof
Certificates and coursework
Languages
Timeline
Generic

Gene Countryman

Gulfport,MS

Summary

Experienced plant manager, supervisor, and machine operator with over 35 years of experience in fast-paced printing manufacturing. Skilled decision-making supervisor known for reliability, capability, and creativity. Proven track record of driving continuous improvements and motivating teams. Strong expertise in lean manufacturing principles and 5S methodology. Results-oriented business leader with extensive experience in day-to-day operations management. Effective liaison to key clients and external stakeholders. Mergers and acquisitions specialist with expertise in seamless integration. Highly skilled supervisor with a focus on efficiency and safety. Detail-oriented team player with strong organizational skills. Seeking a full-time position that offers professional challenges with interpersonal skills, excellent time management abilities, and problem-solving skills.

Overview

35
35
years of professional experience

Work History

Bookbinder Journeyman

Government Publishing Office
Stennis Space Center, MS
01.2020 - Current
  • Effectively executed tasks as highly experienced and trained bookbinder journeyman at Government Publishing Office
  • Demonstrate advanced skills in planning, organizing, and prioritizing multiple tasks
  • Establish priorities and develop strategies by identifying work to be done, scope of specific task or project, and deadlines for its completion
  • Define overall objectives, priorities, and deadlines, then independently plan work, resolve problems, carry out successive steps of assignments, and adjust using accepted standard operating procedures or practices
  • Proficiently operate variety of large production and camera inspection equipment, ensuring work is performed in accordance with business units and facility's ISO work instructions and procedures
  • As part of a daily routine, work with the assistance of managers and support staff using Lean Six Sigma tools with the effective use of employees and resources
  • Supervise and lead daily production, with help of other bookbinders on various large production equipment and communicate any potential issues to process to appropriate managers
  • As Lead operator, provide effective leadership and training to employees to perform ongoing safety, quality checks and efficient performance of production processes
  • Performed regular maintenance on bookbinding equipment, prolonging their lifespan and minimizing repair costs.
  • Manage daily production and operation of facilities equipment; check for quality of product output at various stages of production
  • Maintain and update equipment Total Productive Maintenance (TPM) program to maximize uptime and minimize breakdowns and stoppages
  • Through visual dash boards and KPI Boards
  • Produce and publish production and waste reports periodically for use of management
  • Also, ensure daily production of work in accordance with process, against schedules provided by managers per day and per month, throughout year reporting any potential of miscellaneous production problems to keep us ahead of schedule
  • Supervise practices of good housekeeping and maintain on each line
  • Work through practices of current 5S program and audit various production lines
  • Currently utilize many forms of software provided by GPO such as Inspectron Sentinel as well as Microsoft based office applications to search for current work instructions as well as ISO documentation
  • Through continuous improvement programs such as Lean Six Sigma and C4 programs, work with other sections such as Quality Assurance, Engineers, and Production Manager
  • Play active role in collaborating in quality improvement projects, product testing and launches, as well as cost improvement projects.

Supervisor Bindery

Eagle Graphics Inc.
Annville, PA
12.2017 - 09.2019
  • Effectively managed a multi-shift operation with 30+ employees, supervised and coordinated production, scheduling personnel and workflow, training, leading employees, and supervising operations within facility to achieve higher output
  • Evaluated various stations of the production operation to ensure optimum efficiency
  • Increased team productivity by implementing efficient workflows and setting clear expectations for staff members.
  • Improved customer satisfaction with timely response to inquiries, addressing concerns, and finding effective solutions.
  • Reviewed production schedules, material and manpower resources
  • Assigned employees to maximize production objectives, maintain quality and attain output requirements
  • Informed assigned employees of production and material problems and coordinated with support groups to resolve problems affecting schedules
  • Ensured staff was trained and practiced safe work habits when operating equipment
  • Resolved production issues that arose and kept management informed of issues
  • Participated in establishing and modifying operational methods and processes by recommending changes in materials, equipment procedures
  • Maintained a variety of reports, records, and production documentation to reflect schedules, performance, methods.

Technical Instructor

Eagle Graphics Inc.
Annville, PA
06.2016 - 12.2017
  • Upon introducing and establishing pharmaceutical folding to the company's portfolio, increasing companies revenue by 30%,
  • Started training personnel, cross-training art/layout department, and customer service
  • Provided instruction in areas that involved technical training, pertaining to specialized folding that required hands-on operation of tools and equipment
  • Fostered a positive learning environment by creating engaging classroom spaces that catered to various learning styles.
  • Introduced and properly demonstrated the use of multiple types of technology (water scores, perforation wheels)
  • Explaining concepts using assigned books or other materials
  • Also, included creative strategies and a variety of media formats, such as video, to demonstrate processes
  • Blended traditional learning approaches with existing and new technologies and used variety of learning tools to create and deliver learning programs that produced results.
  • Demonstrated subject matter proficiency in classroom presentations and written materials
  • Delivered high-quality training programs using various instructional methods such as lectures, demonstrations, simulations, and case studies to accommodate diverse learner preferences.
  • Developed comprehensive lesson plans, focusing on critical thinking and problem-solving skills to ensure students'' success in the workplace.

Journeyman Bookbinder

Eagle Graphics Inc.
Annville, PA
02.2015 - 05.2016
  • Skillfully served as a highly experienced and trained bookbinder journeyman for a high-volume commercial printing company with more than 100K inserts per day.
  • Responsible for production including publications and periodicals, as well as advertisements
  • Served as an independent operator, responsible for the set-up, operational adjustments, minor maintenance tasks on machines that function to trim, cut, examine, perforate, collate, form, jog, slip, coil, imprint, and otherwise manufacture security printed matter in a finished format
  • Independently responsible for the approval, operations, mail service, and observing schedule changes in job rotation, achieving maximum run speeds, assuring high quality production runs, making mechanical adjustments, applying regulations, standards and company policies including the integrity of all bindery lines in production
  • Continuously met all safety requirements of a bookbinder journeyman as well as all physical demands such as lifting, carrying, and moving paper stock.

Journeyman Bookbinder

Colortech Inc, Commercial Printer
Lebanon, PA
01.2014 - 01.2015
  • As full-time journeyman bookbinder, responsible for setting up and producing with variety of bindery equipment including Saddle stitcher, perfect binder, folder, cutter, and laminator increasing output up to 15%
  • Operated machinery to produce top quality brochures, flyers, mailers with minimum of waste by making all necessary adjustments and settings according to predetermined standards
  • Ensured highest quality by utilizing gauges, specialized tools, guidelines, and customer requirements in completing highly complex and difficult tasks with high degree of independence
  • Prepared skids and boxes with finished goods for shipping.
  • Reducing waste by 30%

Plant Manager

Bookbindery Gonschorek (GER)
Neuss, Germany
01.2008 - 06.2013
  • Flawlessly executed on all facets of industrial trade bindery to include, estimating, sales, material planning and ordering
  • Focused on improving quality, productivity, and efficiency by implementing and ensuring lean manufacturing procedures
  • An important role in daily duties included planning, organizing, directing and running optimum day-to-day operations to meet product delivery deadlines and exceed customers' expectations
  • Responsible for production output, product quality and on-time shipping
  • Increasing companies revenue by 37%
  • Devised and administered cost control initiatives saving $100K.
  • Allocated resources effectively and fully utilized assets to produce optimal results
  • Monitored operations and triggered corrective actions, where needed to keep production on track for delivery commitments
  • Daily, communicated with other department supervisors and staff including graphic design and customer service on projects of varying degrees of complexity to ensure an optimal approach to production and related functions
  • Coordinated with the Maintenance department to ensure production related to jobs involving installation was produced on a timely basis to meet established schedules
  • Managed and developed those being supervised to have diverse skill sets across a wide variety of production related tasks
  • Maintained appropriate inventories of critical materials and supplies to ensure availability.

Supervisor

Bookbindery Gonschorek (GER)
Neuss, Germany
01.2002 - 12.2007
  • Supervised work of large group 15+ of full-performance bookbinders, 20+ bindery workers and other employees engaged in preparing and binding books and performing related tasks
  • Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.
  • Maintained records and prepared statistical and narrative reports on expenditures and production of bindery operation
  • Resolved conflicts among team members promptly, maintaining harmonious working environment conducive to productivity.
  • Increased team productivity by implementing efficient workflows and setting clear expectations for staff members.
  • Improved customer satisfaction with timely response to inquiries, addressing concerns, and finding effective solutions.
  • This included supervising and scheduling, to monitor the product quality and the machine productivity; personnel and workflow, training, leading employees, ensuring quality and safety, and optimum efficiency.

Journeyman Bookbinder

Bookbindery Gonschorek (GER)
Grevenbroich, Germany
01.1990 - 12.2001
  • Performed duties as industrial bookbinder, completing job orders from start to finish, setting up, adjusting, maintaining multiple bindery equipment
  • Responsibilities included operation of various machines and equipment and performing any combination of tasks in binding books, periodicals and pamphlets, and assembling related printed materials in accordance with work order specifications
  • Duties also included fastening sheets, signatures or other printed materials together using hand or machine stitching equipment, adjusting or tending machine that inserts wire or plastic binding strips into punched holes to fasten pages and covers together
  • Additionally, operated other machinery such as drill press and Horizon collator
  • Kugler punch machines, glue padding machine, shrink wrapper, and Heidelberg paper cutter Saddlestitcher, and Horizon perfect binder
  • Assisted other shop personnel with various duties or rush orders in order to meet production schedules
  • Cleaned, lubricated and maintained assigned machine to ensure its optimum operation
  • Coordinated assignments of crew members and provided training for new team members
  • Read and interpret job tickets and maintain logbooks
  • Reported and documented defective equipment
  • Maintained consistent excellence in areas of maintenance such as: preparing part requisitions, knife changes, rebuilding of Stitcher heads, belt gluing/welding, general inspection and lubrication, and general repairs including assisting machinists in performing major repairs.

Education

BBA -

IHK Neuss
Neuss Germany
07.1995

Votech apprenticeship program for Bookbinding - Bookbinding

BBZ
Neuss, Germany
08.1989

Skills

  • Customer Relationship Management
  • Excellent Communication, Relationship Building skills
  • Material sourcing Estimating costs, Organizational Skills
  • Scheduling, Coordinating, Work Planning and Prioritization
  • Problem-solving, multi-tasking abilities
  • Quality Assurance, Attention to Detail
  • Profound knowledge on large variety of print production equipment
  • Time Management
  • Continuous Improvement
  • Analytical Thinking, Decision-Making
  • Adaptability and Flexibility
  • Team Collaboration
  • Bilingual, English native, German (fluent, professional)

Accomplishments

  • Resolved product issue through consumer testing.
  • Supervised team of 20+ staff members.
  • Used Microsoft Excel to develop inventory tracking spreadsheets.
  • Customer Follow-up - Ensured that customers were satisfied with company products and services by doing purchase follow-up calls.
  • Conflict Resolution - Responsible for handling customer account inquiries, accurately providing information to ensure resolution of product/service complaints and customer satisfaction.
  • Customer Relations - Earned highest marks for customer satisfaction, company-wide.
  • Compiled inventory lists and worked with vendors for product pricing and special orders. Handled high volume sales with cash, credit and gift card transactions, balancing cash draw at end of shift with 100% accuracy rate.

Leadership Experience

Exceptional leader with the ability to galvanize team synergy to elevate organizational performance and employee morale; prioritize tasks to accomplish maximum results; decisive and confident decision-making skills. Offer a rare combination of superior interpersonal and human relations skills coupled with the unique ability to coordinate group efforts toward obtaining common goals. Know and understand the worth and dignity of subordinates and successfully integrate this human element in daily leadership.

Ability to

  • Determining specifications for the printing of manuscript, i.e., selection of typography, layout, composition, format, paper stock, and other printer's instructions.
  • Negotiating or administering contracts for procurement of manuscript and illustrations, printing, binding and allied services, or printing stocks (paper, inks, etc.).
  • Managing a printing plant that produces printing either for the government or private industry customers.
  • Performing production control work in a large printing plant.
  • Serving as a sales representative for a wide variety of printing equipment.
  • Evaluating the price and cost of preparation and production of printing.
  • Planning, estimating, and scheduling printing on a full-time basis for a variety of publications.
  • Performing substantive administrative support or policy functions directly related to publishing and printing program management or operations.

Thoroughknowledgeof

  • Management and organization principles and theories, including standardized administrative practices and procedures common to organizations, such as those pertaining to areas of responsibility, channels of communication, delegation of authority; analytical and evaluative techniques to the identification, consideration, and resolution of issues or problems of a procedural or factual nature; financial, budget, resource management practices and principles, and analytical and evaluative methods and techniques; safety, and personnel management.
  • Inventory/Material Management: In-depth knowledge of the overall warehousing plan, documentation requirements, warehouse plans, methods, procedures, and material handling techniques in storing items providing for easy retrieval, convenience in handling, protection from damage, and ease of movement. Thorough knowledge of physical distribution functions of a warehouse, such as material receiving, storage, issuing, and preservation; central locator or other operations that maintain stock inventory and location information in order to determine whether or not items are available and their locations, and to track down and obtain items from elsewhere in the local supply system when shipments or issues are short; inventory procedures to determine balance on hand and reasons for overages, shortages, or misplacement of items.
  • Supply Administration: Knowledge of governing supply regulations, procedures, and instructions; and supply functions, operations, program requirements, and work methods; data entry and processing of supply transactions in an automated supply system. Ability to read, interpret, and apply applicable reference materiel, such as supply regulations, manuals, catalogs, records, orders, etc., to accomplish tasks and resolve complex supply problems; and to apply basic analytical methods and techniques to resolve complex supply problems and/or deviate from normal supply management procedures or program requirements; receive, screen, review, and verify supply documents and resolve discrepancies.
  • Business Administration: Demonstrate competency across business disciplines, specifically apply the essential elements of core business principles to analyze and evaluate problems and to construct and implement solutions in the business environment.
  • Oral and Written Communications: Maintain and facilitate communication with management, regarding all items and product order errors, to ensure timely corrections are made. Utilize professional and exceptional verbal and non-verbal communication skills, when interacting with associates and management. Maintain communication with technicians, supervisors, and operators to ensure product quality and to rectify problems. Work closely with quality engineering to establish communication and collective understanding of what may be acceptable.

Certificates and coursework

  • Plain Language Basics Certificate
  • Make your Presence Known Certificate
  • Motivating and Engaging Employee's Certificate
  • 10 mistakes in Project Management Certificate
  • Time Management Fundamentals Certificate
  • Outlook Essential Training for Microsoft 365
  • CPR, First Aid training Certificate
  • Forklift Operator Certificate
  • ATS Bander Technician Certificate

Languages

German
Native or Bilingual
English
Native or Bilingual

Timeline

Bookbinder Journeyman

Government Publishing Office
01.2020 - Current

Supervisor Bindery

Eagle Graphics Inc.
12.2017 - 09.2019

Technical Instructor

Eagle Graphics Inc.
06.2016 - 12.2017

Journeyman Bookbinder

Eagle Graphics Inc.
02.2015 - 05.2016

Journeyman Bookbinder

Colortech Inc, Commercial Printer
01.2014 - 01.2015

Plant Manager

Bookbindery Gonschorek (GER)
01.2008 - 06.2013

Supervisor

Bookbindery Gonschorek (GER)
01.2002 - 12.2007

Journeyman Bookbinder

Bookbindery Gonschorek (GER)
01.1990 - 12.2001

BBA -

IHK Neuss

Votech apprenticeship program for Bookbinding - Bookbinding

BBZ