Versatile business leader bringing 30 years of experience using lean principles. Strategic problem-solver, change manager, and visionary executive with success in implementing plans to meet current and future needs. Key expertise in manufacturing and supply chain resulting in business turnarounds, increased profitability in the millions, and improved customer delivery and experiences.
Overview
28
28
years of professional experience
1
1
Certification
Work History
President/Coach/Mentor/Trainer
Marin Lean Consulting
10.2017 - Current
Small Woman-owned Consulting company focused on Operations and Plant transformations including improving manufacturing and supply chain processes during the COVID pandemic
Customers include Trillium Flow Technologies, Formulated Solutions, Bayer Consumer Health, Formulated Solutions, Xcel Energy, ECOCO Inc, AAVID Corporation, Arrray Manufacturing, Caito Food Services, The Oneida Group, New York State, National Grid
Business transformations focusing on end to end, supply chain management, operational excellence implementation, manufacturing improvements, warehouse management, factory layouts, factory moves (US to Mexico), interim plant management, interim VP positions, and efficiency gains. Board presentations, P&L review, staffing review and right sizing.
Total savings to date: $600M+
Streamlined organizational processes by evaluating current systems and implementing improvements.
OTIF improvements 18% - 98%
Increased customer satisfaction through continuous improvement initiatives and excellent customer service.
Spearheaded talent acquisition efforts, attracting top-tier talent to build a high-performing team.
Directed change management initiatives that aligned employees with evolving business objectives.
Established a culture of accountability by setting clear expectations and holding individuals responsible for results.
Sr. Director/Principal Practitioner
UEP Consulting
06.2014 - 10.2017
Delivered results as contracted with Major East Coast Utilities Company by developing and deploying Visual Management, Company KPIs, Lean methodologies with focus on employee engagement across all segments of the business
Gas and Electric
14 direct reports across numerous functions and sites
Delivered savings of $50M+ in 36 months
Return on company investment at 9:1.
Achieved departmental goals by developing and implementing strategic plans and initiatives.
Developed strong relationships with key industry partners, fostering collaboration and mutual growth opportunities.
Navigated complex regulatory environments to ensure compliance with local laws, standards, and regulations relevant to the business domain.
Director of Operations/Plant Manager
SourceHOV
12.2012 - 03.2014
Responsible for leadership and management of Data Entry operations for 2 sites (1230 employees) including providing work opportunities for disabled NYS residents though NYSID contracts
Planned and implemented short- and long-term division strategies, work plans and projects to provide for business focus, cost effective development, installation layout and operation of daily operations
Teach, coach and mentor staff including lean techniques by deploying hour by hour boards, VSM and problem-solving sessions
Managed annual P&L in the millions.
Led cross-functional teams for successful completion of projects, resulting in increased productivity.
Improved operational efficiency by streamlining processes and implementing innovative solutions.
Developed and executed strategic plans to achieve organizational goals and drive sustainable growth.
Operational Excellence Manager
Americas - Pall Corporation
02.2012 - 12.2012
Responsible for the development of the Operational Excellence culture in NY, Germany and Puerto Rico; coaching Op Ex leaders in the lean tools to effect the needed changes to meet business requirements
Provide technical support/coaching in Lean and Change Management processes to the regional leadership teams in order to grow the process improvement capabilities of the Business
Managed Kanban implementation along with ABC/XYZ part analysis to assist Puerto Rico site delivery improvements and warehouse capacity
Drove Change Management effectively while communicating throughout the organization and collaborating with leadership team to achieve target performance.
Increased productivity by optimizing workflows and eliminating bottlenecks in operations.
Managed projects from inception to completion, delivering results on time and within budget constraints.
Operational Excellence Manager
ITT Gould's Pumps
04.2011 - 02.2012
Implementation within the value center as a dedicated hands-on expert for disseminating lean and Six Sigma knowledge, project selection and training/coaching for all levels of the organization in NY and Brazil
Leadership role in Lean initiatives, SQDIP huddles, Model Cell creation and projects focused on elimination of waste across all centers of excellence.
Increased productivity by optimizing workflows and eliminating bottlenecks in operations.
Led cross-functional teams to achieve departmental goals, fostering collaboration and teamwork.
Developed standard operating procedures for consistent results across the organization.
Implemented continuous improvement initiatives for ongoing process optimization and better performance metrics.
Trained employees on best practices, ensuring a knowledgeable workforce capable of meeting organizational objectives.
Conducted root cause analyses to identify areas for improvement in operations, leading to enhanced efficiency levels.
Lean Consultant
Marin Lean Consulting
02.2010 - 04.2011
SWIFT – Worked with Mckinsey team and then remained at client as consultant for Swift
In charge of a work stream in a transactional financial IT enterprise, monitoring the project goals and milestones
Drive change by bringing 'Lean' skills, methods and coaching to the business team using the McKinsey method
Get managers and employees of the business team to go through their personal and collective self-discovery journey, commit to an ambitious future state and then initiate the implementation during several weeks via day-to-day coaching.
Reduced waste and improved productivity for clients through the application of Lean methodologies.
Conducted value stream mapping exercises, identifying areas for improvement and optimization.
Developed customized Lean training materials to facilitate knowledge transfer among team members.
Improved client satisfaction by providing hands-on support during their Lean transformation journey.
Engineering Manager I Process - Lean Enterprise Manager
BAE Systems
08.2004 - 10.2009
Implement Lean methodologies, tools and methods across all business Platform Solutions in support of Lean Office initiatives
Worked with Jeffrey Liker, Norm Bodek, and Michael Kennedy to develop BAE Lean system
In addition to Lean Enterprise Implementation efforts, also prepared and certified transatlantic division to CMMI level 3, developed and deployed new Business Management tool for configuration management and access across all transatlantic sites.
Improved engineering processes by streamlining workflows and implementing efficient project management techniques.
Led cross-functional teams for successful product development, ensuring timely delivery and adherence to specifications.
Implemented quality control measures to reduce errors, resulting in increased customer satisfaction and repeat business.
Collaborated with R&D department for the successful integration of new technologies into existing products.
Designed innovative engineering solutions, leading to patents and industry recognition.
Streamlined communication between departments by establishing regular meetings, improving collaboration on complex projects.
Senior Product and Process Engineer
Pratt and Whitney
06.2002 - 08.2004
Participated in Lean methodologies, Process Characterization, Process Proofing and validation
Helped implement gold and silver cells on Pratt and Whitney ACE Program
Perform Process Verification, Foreign Object Damage and Station Health Audits.
Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
Developed process control strategies for optimizing equipment performance and reducing variability in production output.
Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
Improved process safety by conducting hazard assessments and implementing risk mitigation measures.
Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
Quality Manager/ISO Impl. Manager/Lead ISO Auditor
Various
02.1996 - 02.2004
Quality/Business Process Improvement Manager - Corporate Quality Council Leader (Kinetics Fluid Systems, Milpitas, CA)
ISO Implementation Manager (Disco Hi-Tec America/Altima Communication, Santa Clara, Ca)
Lead ISO Auditor (Lockheed Martin WDL, San Jose, Ca).
Education
Skills
Business Planning
Project Management
Process Improvement
Operations Oversight
Staff Management
Profitability Optimization
Revenue Growth
Cost Reduction
Capital and Resource Management
Budget Management
Strategic Planning
Stakeholder Relations
Operations Management
Operational Excellence
Leadership Team Building
Infrastructure Planning
Professional Development
Six Sigma Master Black Belt - BAE System
Lean Enterprise Value Stream Mapping - MIT
ISO 9000 and 14000 Lead Auditor
CMMI Auditor
APICS
PMI
Industry Experience
Semi-conductor
Pumps
Government Contracting
Manufacturing
Financial Services
Military
Automotive
Life Sciences
Utilities
Pharmaceuticals
Healthcare
Foundries
Union Environments
CGMP/USDA Facilities
Food Service
Retail Industries
Hobbies and Interests
I enjoy Horseback riding and raising sport horses for competition. I am an avid reader and spend most of my free time on the farm with my family
Certification
Certified Six Sigma Black Belt, BAE Systems - 2005
Enterprise Lean Value Stream Mapping Training, MIT - 2004
ISO 9001. ISO 14001 Lead Auditor
CMMI Auditor
APICS Certification
PMI Certified
Timeline
President/Coach/Mentor/Trainer
Marin Lean Consulting
10.2017 - Current
Sr. Director/Principal Practitioner
UEP Consulting
06.2014 - 10.2017
Director of Operations/Plant Manager
SourceHOV
12.2012 - 03.2014
Operational Excellence Manager
Americas - Pall Corporation
02.2012 - 12.2012
Operational Excellence Manager
ITT Gould's Pumps
04.2011 - 02.2012
Lean Consultant
Marin Lean Consulting
02.2010 - 04.2011
Engineering Manager I Process - Lean Enterprise Manager
BAE Systems
08.2004 - 10.2009
Senior Product and Process Engineer
Pratt and Whitney
06.2002 - 08.2004
Quality Manager/ISO Impl. Manager/Lead ISO Auditor
QUALITY SYSTEMS ENGINEER at Precision Medical Products thru Lean Lead ConsultingQUALITY SYSTEMS ENGINEER at Precision Medical Products thru Lean Lead Consulting