Onyekachi Cyrian Ekeagwu
Engineer
York,PA
Work Preference
Summary
Strategic Manufacturing & Systems Engineer with advanced expertise in robotics, automation, and Industry 4.0 transformation, driving measurable improvements in cost savings, throughput, and product quality. Leveraging a master’s in Industrial & Systems Engineering and over 3+ years of experience in manufacturing and automation, I specialize in bridging the gap between engineering execution and business impact.
Proven success in leading cross-functional teams, deploying digital manufacturing systems (MES/ERP integrations), and implementing Lean Six Sigma initiatives that deliver multimillion-dollar efficiencies. Adept at managing large-scale automation projects—from prototype design and industrial robotics integration to full-scale production rollout—while ensuring compliance with safety and regulatory standards.
Recognized as a collaborative leader and educator, with demonstrated impact as a professor of advanced manufacturing, mentoring the next generation of engineers while advancing cutting-edge practices in process optimization, rapid prototyping, and system reliability. Skilled at global project coordination, vendor negotiations, and multi-site program management, consistently positioning organizations for operational excellence and competitive advantage.
Overview
9
9
years of professional experience
2
2
years of post-secondary education
Work History
Industry 4.0 Engineer
Eaton Corporation
Beltsville , MD
03.2024 - Current
- Lead design, integration, and optimization of robotics & automation systems for manufacturing operations, improving efficiency, safety, and throughput.
- Direct Industry 4.0 initiatives, including digital manufacturing systems (MES/ERP), IoT-enabled equipment monitoring, and predictive maintenance programs.
- Manage cross-functional project teams of engineers, technicians, and students to deliver prototypes, production improvements, and applied research projects.
- Oversee vendor selection, contract negotiation, and implementation of automation hardware/software solutions, ensuring ROI and alignment with business strategy.
- Develop and deliver university-level courses in advanced manufacturing & CAD modeling, bridging academic instruction with real-world industry practices.
- Ensure compliance with safety, quality, and regulatory standards across manufacturing and prototyping operations.
- Developed cost estimates and project specifications for proposals.
- Reduced project completion time with efficient resource allocation and effective communication strategies.
Adjunct Faculty Professor
Harrisburg University
Harrisburg, PA
06.2023 - Current
- Organized, prepared, and revised course material and applied technological options for online and course-related software.
- Advised students in academic matters to improve successful course completion.
- Collaborated with department head to create dynamic, ongoing curriculum development, and instruction improvement program.
- Participated in professional development opportunities to stay current with industry trends, teaching methods, and subject matter expertise.
- Managed course materials through an online learning management system for easy accessibility by students and colleagues alike.
Drone Pilot
Self-employeed
Baltimore, MD
12.2022 - Current
- Determined areas in need of improvement and devised targeted corrective actions for each concern to maintain optimal business operations.
- Cultivated and strengthened lasting client relationships using strong issue resolution and dynamic communication skills.
- Determined business plan, mission statement, and vision.
- Ensured compliance with FAA regulations by maintaining detailed records of all flights, including location, altitude, duration, and purpose.
- Reduced project costs by optimizing flight paths and minimizing downtime through regular maintenance of drone equipment.
Robotics Instructor
4H Club
Cockeysville, MD
12.2021 - 12.2025
- Skilled at working independently and collaboratively in a team environment.
- Exercised leadership capabilities by successfully motivating and inspiring others.
- Implemented projects to enhance computer science subject matter and help students grasp concepts.
- Coordinated classroom lectures with laboratory assignments.
- Provided constructive feedback on student work while encouraging continuous improvement and growth.
- Organized extracurricular activities such as robotics clubs and workshops, providing additional opportunities for skill development outside of regular class time.
Manufacturing Engineer
Baltimore Aircoil Company
Milford, DE
09.2023 - 03.2024
- Strengthened communication skills through regular interactions with others.
- Provided professional services and support in a dynamic work environment.
- Lead development and optimization of manufacturing processes for new product introductions, focusing on
sheet metal fabrication and assembly. - Implement Lean manufacturing principles to enhance productivity and efficiency.
- Coordinate global projects, integrating new products and technologies across different regions.
- leanDesign and oversee production of prototypes, tooling, and fixtures, ensuring high-quality standards.
- Manage cross-functional teams, providing technical leadership and project management expertise.
- Conduct cost analyses and process reviews to continuously improve manufacturing operations.
- Developed streamlined manufacturing process, which boosted productivity and saved $50,000.
- Reduced product rollout time by 15% using effective multitasking on design, engineering, and
manufacturing
Intern Researcher
Morgan State University
Baltimore, MD
08.2019 - 05.2021
- Designed and assembled 2 fully functioning interplanetary excavation robots using NASA space exploration rover guidelines to study reliability and of plastic exposed to different environments
- Wrote research papers, reports, reviews, and summaries regarding interplanetary robotics.
- Developed autonomous/tele-controlled robots using Arduino and Raspberry Pi with Python
- Performed robot systems and structural analysis, achieving 35% functionality improvement
- Created and maintained cost-effective bill of materials, outsourced parts, and reduced costs by 20%
- Analyzed and documented results from research and analysis operations.
- Gathered and organized information for research purposes.
- Collaborated with leadership team to identify relevant questions and determine best methods of collection.
Lab Technician
Industrial Robotics & Automated Manufacturing Lab
Baltimore, MD
08.2019 - 01.2021
- Coached over 150 students and researchers with lab equipment and technical issues
- Optimized production unit's efficiency and reduced material waste by over 50%
- Analyzed lab and machine layout and made modest changes to improve efficiency by 20%
- Implemented human factor designs that led to 40% increase in productivity
- Executed low-cost acquisition of materials and improved outsourcing efficiency by 60%
- Monitored testing procedures to meet criteria and maintain quality control.
- Performed testing and quality control using approved laboratory procedures and instrumentation.
Research and Development Engineer Intern
Maryland Space Grant Consortium, Richard Pitts – Morgan State
Baltimore, MD
05.2018 - 08.2019
- Researched application of additive manufacturing in interplanetary excavation
- Experimented on weight and material waste reduction, achieving 80% weight and material reduction using regenerative design techniques
- Performed quality tests of 3 robotics prototypes manufactured by additive manufacturing in contrast with 2 prototypes built by subtractive manufacturing
- Estimated production costs, cost-saving methods, and effects of product design changes on expenditures for management review, action, and control.
- Improved product reliability with effective management of quality control processes.
- Designed, created, and tested production models for industrial processes.
Automated Manufacturing Lab Research Assistant
Industrial Robotics & Automated Manufacturing Lab
Baltimore, MD
05.2017 - 04.2019
- Coordinated use of robotic systems to facilitate and boost production by 30%
- Conducted workload assessments and facilitated performance integration tests and quality control
- Maintained complete documentation for 6 machines and 2 robotic systems
- Developed complete redesign of robotic systems from start to end by specifications
- Managed recruitment and established new training curriculum that served more than 50 students
- Identified problems and performed analysis and troubleshooting to refine procedures.
- Gathered and organized information for research purposes.
- Performed research into study topics to increase knowledge and to provide valuable contributions.
- Wrote research papers, reports, reviews, and summaries regarding general robotics.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
Education
Master of Science - Industrial & Systems Engineering, Manufacturing, and Robotics
Morgan State University
Baltimore, MD 08.2020 - 05.2022
Bachelor of Engineering - Industrial & Systems Engineering, Robotics
Morgan State University
Baltimore, MD03.2020
Skills
- Data Analysis, Research, C, Linear programming, LINDO, and LP Software, Robotics Design and
- Enterprise Architect software (systems design and control)
- Autodesk Tools (CAD, Fusion 360, Inventor), Solid Works
- Systems Analysis and Quality Improvement (Six Sigma)
- Production and Process Management, Operation Research (OR), and Lean Six Sigma
- Simulation (Minitab, MATLAB)
- Quality and Cycle Time Optimization
- Robotics Design and Development
- Computer-Aided Design (CAD) using Autodesk Tools (Fusion 360, Inventor), SolidWorks
- Mechanical Engineering and Manufacturing Processes
- Data Analysis and Research using Minitab, MATLAB, LINDO, and LP Software
- Linear Programming and Operations Research
- Enterprise Architect software for Systems Design and Control
- Quality Improvement and Six Sigma
- Lean Six Sigma and Process Management
- Production and Process Management
- Rapid Prototyping Techniques
- Engineering Oversight
- Information Modeling
- Continuous Improvement and Optimization
- Manufacturing Engineering
- Work Assignment and Accident Prevention
- C Programming
- Process Improvement
- Manufacturing Processes
Additional Information
- Awards: , NASA Robotic Mining Competition (RMC), Network for Teaching Entrepreneurship (NFTE) Scholar (Top 5%) Clubs and Organizations: Morgan State Robotics Research Program (Maryland Space Grant Consortium), Morgan State Robotics Club
- Recognition of Achievement and participation in NASA Robotic Mining Competition (RMC). Award of Achievement in Robotics from Johns Hopkins University. Volunteer and keynote speaker at the Regional VEX Robotics competition at Johns Hopkins University
Languages
English
Full Professional
Igbo
Native or Bilingual
Interests
Volunteering
Robotics
Coding/Web Development
Creating Mobile Apps
Mentoring/Coaching
Cycling
Gardening
Graphic Design
Photography
Quote
The happy man is not he who seems thus to others, but who seems thus to himself.
Marcel Proust
Timeline
Industry 4.0 Engineer
Eaton Corporation
03.2024 - Current
Manufacturing Engineer
Baltimore Aircoil Company
09.2023 - 03.2024
Adjunct Faculty Professor
Harrisburg University
06.2023 - Current
Drone Pilot
Self-employeed
12.2022 - Current
Robotics Instructor
4H Club
12.2021 - 12.2025
Master of Science - Industrial & Systems Engineering, Manufacturing, and Robotics
Morgan State University
08.2020 - 05.2022
Intern Researcher
Morgan State University
08.2019 - 05.2021
Lab Technician
Industrial Robotics & Automated Manufacturing Lab
08.2019 - 01.2021
Research and Development Engineer Intern
Maryland Space Grant Consortium, Richard Pitts – Morgan State
05.2018 - 08.2019
Automated Manufacturing Lab Research Assistant
Industrial Robotics & Automated Manufacturing Lab
05.2017 - 04.2019
Bachelor of Engineering - Industrial & Systems Engineering, Robotics
Morgan State University