Summary
Overview
Work History
Education
Skills
Certification
Manufacturingprocessknowledge
Additional Information
Languages
Timeline
OSCAR SANCHEZ SOBERANIS

OSCAR SANCHEZ SOBERANIS

Troy,MI

Summary

Dynamic and results-driven senior manager with extensive expertise in engineering, product design, testing, program management, technical sales, supplier quality, tooling, prototyping, and manufacturing systems. Recognized for leading the development and successful launch of advanced electronic and mechatronic products, leveraging a strong Six Sigma foundation and exceptional leadership capabilities. Highly skilled in advanced statistical analysis, quality management, and innovative manufacturing concepts, with a proven track record of driving innovation, optimizing processes, and delivering exceptional results in complex, fast-paced environments.

Overview

21
21
years of professional experience
11
11
Certification
8
8
years of post-secondary education

Work History

Sr Engineering Manager - Lead of R&D Queretaro Tech Centre (Expat assignment)

BCS-Automotive Interface Solutions
01.2022 - Current
  • Led the establishment and development of the Queretaro R&D Tech Centre Team, including Mechanical, Electronic, Software, Systems Engineering and Testing Laboratory teams, reaching 43 member headcount between July-2022 to Dec-2024 by implementing detailed hiring plans, creating a product roadmap for Engineers to work on and constructing a positive work environment.
  • Planned, constructed and equipped the Product Testing Laboratory, having it completed and accredited under ISO 17025 in July-9-2024 which reduced the cost per hour of testing 60% by implementing cost reduction strategies, selecting competitive suppliers and following with discipline the project timing.
  • Spearheaded the development of HMI (Human-Machine Interface) products, including capacitive switches, electronic switches, haptic feedback devices, steering control modules, inverters, EV charging ports, USB ports, wireless phone chargers, electronic control units, steering angle sensors, and PCBA's for conventional and electric vehicles (EVs), launching 39 independent projects in 2023 and 2024 resulting in $110 Mill USD yearly revenue by closely following up the Product development process, customer requirements and programs timing.
  • Directed full involvement in the design and production of PCBA's for SMT, and assembly lines in a cleanroom environment driving integration, quoting, and product development of a wide range of electronic and mechatronic products for mass production in coordination with North America, Europe and Asia engineering center by hiring and training the current crew of 43 engineers between 2022 and 2024 and managing the investment and yearly budget of $9.3M USD.
  • Developed proposals for clients outlining project scope and timeline. Innovated in the development of Human Interface technology with advanced haptic feedback and electronic systems, by developing smart surface switches, capacitive touch, pressure sensing, electromagnetic devices as well as angle sensors, by understanding customer requirements and translating them in to company deliverables.
  • Fostered positive and performance-oriented environment by implementing successful reward systems.

Engineering Manager - Technical Project Leads Manager

BCS-Automotive Interface Solutions
04.2018 - 01.2022
  • Led technical program management for automotive electronic and mechatronic products, launching 14 products by overseeing all phases from inception through to completion, equivalent to $85 Mill USA in sales.
  • Directed cross-functional teams across Mechanical, Electronic, Software, and Systems Engineering to deliver integrated products, including capacitive and electronic switches, haptic feedback devices, steering control modules, inverters, EV charging ports, USB ports, wireless chargers, ECUs, steering angle sensors, and PCBA's.
  • Served as the primary technical liaison with both EV and traditional OEM customers, managing program/product planning, safety, regulations, certifications, manufacturing, and vehicle development by converting customer requirements in to company deliverables and leading prototype-production builds for validation testing (DV + PV).

Engineering Program Manager - (Engineering Project Chief)

FCA - Fiat Chrysler Automobiles
06.2016 - 03.2018
  • Managed New RAM 1500 Platform engineering program, leading a cross-functional team for Exterior Vision Systems overseeing a $26.65 Mill USD budget by ensuring compliance with technical, quality, scheduling, testing, and cost objectives which included 49 Individual projects.
  • Contributed to achieving the IIHS Top Safety Pick for Front Lighting on the DT-RAM 1500 MY 2019, by completing multiple benchmarking studies, drive nights events, reviewing specifications and customer feedback in order to create best of its kind front lighting on pickup trucks.
  • Led planning stage for the RAM 2500-3500 MCA 2019 Platform in exterior vision systems overseeing a $26.65 Mill USD budget by investigating and setting up requirements and specifications for 49 Individual projects.
  • Coordinated communication and requirements with Product Design Office, Purchasing, Vehicle Program Management, Quality, and Manufacturing to develop Automotive Lighting and Vision Systems by implementing program management tools.
  • Implemented Red X Projects, delivering savings through warranty and design improvements by narrowing down potential causes systematically, moving from general observations to the specific root cause aligning with Six-sigma goals.

Tooling Engineering Manager - Manufacturing Engineering

KOSTAL of America
12.2008 - 06.2016
  • Led the injection molding tool development process for plastic components, from design feasibility through qualification, achieving a 42% cost reduction in tooling cost in the first year by implementing sourcing methodology, world class purchasing practices, and establishing cost targets.
  • Directed injection mold development for electronic and mechatronic products, for production and prototype levels, by establishing the North American Tooling Engineering team, developing manufacturing strategies for single plastic components which an average had a purchasing annual tooling budget of $9.5M USD for new projects.
  • Collaborated with Asian, European, and North American toolmakers and molding companies to design and produce injection molds, by creating a global collaboration between Kostal sites and toolmakers.
  • Implemented Moldflow, CT-Scanning, Image Dimensioning Systems, and SPC tools to optimize tooling processes and quality control, by creating several cost-benefit initiatives to drive cost reduction and increase of efficiency.
  • Developed new component measurement methodology, resulting in a 24 hours delivery time of dimensional reports by implementing CT-Scanning measurement which included equipment acquisition.
  • Collaborated in the development of several automotive products, including electronic switches, steering control modules, overhead consoles, electronic control units, steering angle sensors, window switches, and e-shifters for mass production by implementing plastic injection molded part design practices, scientific injection molding and GD&T.

GM Supplier Quality Engineering Leader & Tooling Specialist

GENERAL MOTORS
12.2003 - 12.2007
  • Led APQP, PPAP, and R@R processes for advanced programs with GM suppliers, ensuring quality and compliance to GM requirements by using all the Supplier quality policies of GM.
  • Implemented supplier training in Lean Manufacturing (GMS), PFMEA, and error-proofing methodologies, by creating training programs adapted to the needs of each supplier and program.
  • Managed supplier audits and follow-up process to ensure continuous improvement in supplier quality resulting in $43 M USD savings in 4 years by implementing GM tooling audits as a Tooling Specialist.
  • Supported the start-up of the San Luis Potosi, Mexico Assembly Plant, working with 7 key suppliers to launch the GMT 250/255 AVEO program and launched several components for the main platforms GMT900, GMT001/HHR, Delta and Epsilon programs by implementing the APQP process and following GM's supplier quality procedures.

Education

Master of Science - Advanced Technology

Instituto Politecnico Nacional
01.2004 - 10.2007

Thesis Project: "Design of a solar optically pumped solid-state pulsed laser"

Bachelor's degree - Industrial and Systems Engineering

UNITEC
01.1992 - 08.1996

Skills

  • New Product Development
  • Problem solving
  • Tooling-Part Design
  • Technical Sales
  • Product Testing (DV-PV)
  • Injection Molding
  • Program Management
  • Supplier Quality Management
  • Manufacturing Planning
  • JIRA
  • NX
  • Catia
  • CAD-CAM
  • MATLAB
  • SAP
  • Microsoft Office
  • Plastic Injection Molding
  • SMT (Front end and back end)
  • Stamping
  • Thermoforming

Certification

  • Supplier Quality Engineer Certification (GM SQE equivalent to ASQ-CSQP)
  • GD&T
  • QSB (Quality System Basic Trainer)
  • Shainin RED X Journeyman Level / Six Sigma Training
  • APQP
  • PPAP
  • FMEA
  • Control Plan
  • PMP (PMI Training)
  • Certified Professional Home Inspector
  • Diploma - PCB DFT and DFM, SMT

Manufacturingprocessknowledge

  • Plastic Injection Molding
  • SMT (Front end and back end)
  • Stamping
  • Chroming
  • Thermoforming
  • Silk Screen Printing
  • Surface Texturing
  • Painting
  • Glass Manufacturing
  • Capacitive Sensors
  • Mechatronic Assemblies
  • Harness
  • Hydro Forming
  • Laser cutting and welding
  • Transfer printing
  • Tampo printing
  • PVD (Physical Vapor Deposition)
  • Resin casting for Modelling and Prototyping
  • 3D Printing

Additional Information

  • Certified Professional Home Inspector

Languages

English
Bilingual or Proficient (C2)
Spanish
Bilingual or Proficient (C2)
Portuguese
Upper intermediate (B2)

Timeline

Sr Engineering Manager - Lead of R&D Queretaro Tech Centre (Expat assignment) - BCS-Automotive Interface Solutions
01.2022 - Current
Engineering Manager - Technical Project Leads Manager - BCS-Automotive Interface Solutions
04.2018 - 01.2022
Engineering Program Manager - (Engineering Project Chief) - FCA - Fiat Chrysler Automobiles
06.2016 - 03.2018
Tooling Engineering Manager - Manufacturing Engineering - KOSTAL of America
12.2008 - 06.2016
Instituto Politecnico Nacional - Master of Science, Advanced Technology
01.2004 - 10.2007
GM Supplier Quality Engineering Leader & Tooling Specialist - GENERAL MOTORS
12.2003 - 12.2007
UNITEC - Bachelor's degree, Industrial and Systems Engineering
01.1992 - 08.1996
OSCAR SANCHEZ SOBERANIS