Paul Billinger
Macomb,MI
Summary
I am an accomplished mechanical designer who has worked closely with automotive and military equipment customers for 30 years developing state-of-the-art assembly systems, vehicles, and equipment. I excel in consulting with customers to translate verbal ideas and instructions into design plans. In recent years I have concentrated on multiple military programs and am currently working on military device packaging for Flir Systems.
Overview
18
18
years of professional experience
Work History
Senior Designer
Actalent
02.2021 - Current
- Worked with Teledyne-Flir to design a multi-mast system on single axle trailer for Cerberus project
- Worked with Teledyne-Flir to design a drone transport and protection system for Stryker vehicle
- Responsible for designing a powered drone cradle with remote launch and charging capabilities for Stryker vehicle
- Responsible for designing framework for supply cases within large portable crates for the DRSKO project
- Designed all packaging for sensors and various equipment within cases for the DRSKO project
- Worked with Flir engineers in efforts to create various light weight antenna products
- Created detail and assembly drawings
Designer
Waltonen Engineering
09.2014 - 02.2020
- Worked with General Dynamics to design operator hatches, hatch mechanisms, and periscope mounts and guards for their MPF tank project using Creo 5
- Designed mechanical wiper and washer system for driver hatch periscope
- Responsible for working with multiple engineers to design product that meets the projects ballistic and ergonomic requirements
- Used Team Center to download and upload latest versions of product used in various subassemblies
- Created detail, assembly, and installation drawings
- GMD1, GD&T and NAAMS standards
- Designed transfer case housing for ACV project using NX 9 – General Dynamics
- Designed overhead dual robot cells for Parma using NX 9
- Responsible for material handling designs for EOAT
- Designed multi-model weld fixture tooling for GM
- Work with processing department to customize weld fixtures for automated and manual weld stations
- Designed weld fixture tooling to conform to customer standards and processes.
Designer
Global Engineering Systems
03.2013 - 06.2014
- Designed end-effectors and weld fixtures w/ BOE-style clamping
- Designed weld and part-handling tools to accommodate multiple body styles
- Used UG/NX, PowerPoint, and Excel to build kit and process sheets.
Instructional Designer
Industry Writers Group
06.2009 - 06.2017
- Edited exam questions written by HP server subject matter experts; established style and consistency and made suggestions for readability
- Wrote exam questions for channel partner certification programs using training course material developed by HP Education
- Designed eLearning training courses for ISS using Lectora Publisher
- Edited and revised a 50-page exam style guide for the HP Global Education Department.
Designer
Classic Design
06.2011 - 03.2013
- Designed end-effectors, passing stands, ped welders, weld fixtures, part dollies, AGC carts and positioners using Unigraphics
- Retrieved product and tool files from Team Center for revision
- Developed part sheets for processing; Color-keyed sheets with part information such as metal thickness and material using PowerPoint.
Designer
Easom Automation
10.2005 - 07.2011
- Completed design and layout of robot transfer systems, turntables, and lift-and-carry transfers using Mechanical Desktop 2005-2009 and Inventor (3D models)
- Conducted research on build materials, contacted part vendors, and managed vendor quotes
- Generated bills of material; managed the release of commercial components, and fabricated details
- Worked directly with build shop employees to resolve issues and implement changes which increased quality and efficiency.
Education
Bachelor of Science - Information Technology Multimedia and Visual Communications
University of Phoenix
01.2012
Associate of Science - Architectural Technology, Architectural Residential & Commercial Design
Macomb Community College
Warren, MI01.2006
Systems And Tools
- Creo 3 and 5 (3 years)
- SolidWorks (3 years)
- NX/Unigraphics (6 years)
- Vis Mockup (2 years)
- Inventor 2008-09 (3 years)
- AutoCAD 12-14, 2000, 2004, Mechanical Desktop for Windows (12 years)
- Ulead Video Studio 9 (video editing and rendering)
- Photoshop 7 and CS2
- Microsoft Word, Excel, Project and PowerPoint
Accomplishment Highlights
- Responsible for designing a powered drone cradle with remote launch and charging capabilities for the Stryker vehicle using SolidWorks
- Worked with General Dynamics to design operator hatches, hatch mechanisms, and periscope mounts, guards, mechanical wiper and washer system on periscope for their MPF tank project using Creo 5
- Designed transfer case housing for ACV project using NX 9
- Successfully forged multiple client relationships with integrative design teams from General Motors, Chrysler, Ford, Caterpillar, and other leading manufacturers, to establish manufacturing processes and zone requirements
- Wrote installation process for weld-tool kits. Includes: safety precautions, teardown instructions, component and hardware identification, and installation instructions
- Managed multiple projects and coordinated designers for design of GM 360 Trailblazer framer
Timeline
Senior Designer
Actalent
02.2021 - Current
Designer
Waltonen Engineering
09.2014 - 02.2020
Designer
Global Engineering Systems
03.2013 - 06.2014
Designer
Classic Design
06.2011 - 03.2013
Instructional Designer
Industry Writers Group
06.2009 - 06.2017
Designer
Easom Automation
10.2005 - 07.2011
Bachelor of Science - Information Technology Multimedia and Visual Communications
University of Phoenix
Associate of Science - Architectural Technology, Architectural Residential & Commercial Design
Macomb Community College
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