Paulo Rogério de Almeida
San Luis Potosi,Mexico
Summary
Over 18 years international experience in automotive Industry, passionate for multicultural environments on program development and new factories launch with experience in Brazil, India, China, Thailand and Vietnam. Program Quality Management representing the Customer Voice internally along program development, launch phases pre series, prototypes and serial life, Safety and regulatory standards application for automotive interior parts including Instrument Panel, Center Console and Door Panels. Perceived Quality - Meisterbock expert assessments with benchmark achievements, engineering pre launch improvements.
AAR and PPAP submission, coordination focusing on internal quality production solutions and customer requirements. Srong knowledge of geometrical applications, 3D cad software, CMM and GD&T, Additive Manufacturing knowledge for several applications and innovative measuring concepts and product and process improvements, Risk Assessment managements and anticipation with a focus on Poka-Yoke, Final Inspection, Quality Wall and production readiness with Advanced Supplier Quality support activities focusing on TCS.
Overview
18
18
years of professional experience
Work History
Program Quality Manager – NAO Programs
Faurecia Sistemas Automotrices Mexico S.A de C.V.
07.2023 - Current
- Manage PQL´s along program development phases in high complexity programs, in multi plant launches and high-end technologies
- Manage TCS tracking the customer claims and apply LLS to avoid recurrencies
- Project launched with 3 different production plants between Thailand and Vietnam (1 new plant);
- Conducted root cause analysis on identified issues, implementing corrective measures to prevent recurrence.
- Enhanced program quality by conducting regular audits and identifying areas for improvement.
- Collaborated with cross-functional teams to ensure consistency in program standards and procedures.
- Served as subject matter expert within the organization regarding best practices in program quality management methodologies and approaches adopted by competitors or other industries dealing with similar challenges.
- Implemented process improvements for increased efficiency in program delivery and execution.
Senior Program Quality Leader
Faurecia Interior Systems (Thailand) Co. Ltd
08.2018 - 07.2023
- Full development projects with high complexity vehicles, new OEM and high timing compress
- Successful launched and PPAP procedure for ISW and PSW closed on time with strongest contribution for APAC financial results
- Project launched with 3 different production plants between Thailand and Vietnam (1 new plant);
- Led root cause analysis efforts for significant quality incidents, driving timely resolution and implementing preventative measures.
- Implemented statistical process control techniques for data-driven decision-making in production processes.
- Developed and maintained a comprehensive quality management system, ensuring adherence to regulatory guidelines and best practices.
- Led cross-functional teams in the development and execution of quality assurance processes, resulting in higher customer satisfaction.
- Collaborated with suppliers to improve material quality, reducing defects and increasing product reliability.
Program Quality Leader – FCA Programs
Faurecia Automotive of Brazil
04.2016 - 07.2018
- Establishment and structural relationship with FCA customer in Brazil,
- Successful and profitable launch one of the most strategic projects for FIS SAO,
- Manage and track Benestare procedure (FCA PPAP) on time,
- Improved product quality by implementing rigorous testing protocols and identifying areas for improvement,
- Develop a full range of checking fixtures to ensure product quality meet customer expectations and track serial life production,
- Enhanced production efficiency by optimizing manufacturing processes and improving overall product design.
Education
Master of Science - Quality / Project Management
Uninter Universitary Centre
Curitiba, Parana, Brazil01.2013
Mechanical Drawing Technician -
E.T.E Lauro Gomes
01.1996
Skills
- TCS focused
- Risk assessment
- Quality control tools (DFEMA PFMEA, Control Plan)
- Checking Fixtures Development expert,
- MSA, GD&T, 8D, Statistical process control expertise
- 3D Printing Expertise with Practical shop floor Application (usage case)
Accomplishments
- Achieved benchmark APAC division financial by completing PPAP on time with accuracy and efficiency for a high complex program launch including 2 vehicles 4 commodities with over 140 components from several suppliers,
- Supervised team of 14 PQL´s in NAO division wotking with GM, Stellantis and Ford program Quality leaders ensuring the application of internal standards and CSR.
Languages
English
Full Professional
Portuguese
Native or Bilingual
Spanish
Full Professional
Interests
- DIY and Home Improvement
- I like working with my hands and fixing things
- 3D printing hobbyst
- Adventure Travel with family
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Work Preference
Work Type
Full TimeWork Location
On-SiteHybridRemoteImportant To Me
Work-life balanceCompany CulturePersonal development programsCareer advancementTimeline
Program Quality Manager – NAO Programs
Faurecia Sistemas Automotrices Mexico S.A de C.V.
07.2023 - Current
Senior Program Quality Leader
Faurecia Interior Systems (Thailand) Co. Ltd
08.2018 - 07.2023
Program Quality Leader – FCA Programs
Faurecia Automotive of Brazil
04.2016 - 07.2018
Mechanical Drawing Technician -
E.T.E Lauro Gomes
Master of Science - Quality / Project Management
Uninter Universitary Centre
Expertise And Trainings
- ROBUST ENGINEERING SOFTWARE (Previous TDC), 2022, Knowllence
- MSA – Measurement Systems Analysis, 2016, Interaction Plexus
- FMEA – Failure Mode and Effect Analysis (AIAG+VDA), 2022, Trigo Group
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