Pavan Kaushik Muppavarapu
Cleveland,OH
Overview
3
3
Certificate
4
4
years of professional experience
Education
Master of Science - Mechanical Engineering
Cleveland State University
Cleveland, OH05.2024
Bachelor of Engineering - Mechanical Engineering
Osmania University
09.2020
Certification
- Six Sigma Green Belt
- SAP Production Planning (PP)
- Additive Manufacturing
Timeline
Quality Engineer Trainee
Progress Solutions Inc.
10.2024 - Current
Operations Head – Health and Wellness
Cleveland State University
01.2023 - 05.2024
Associate Packaging Engineer
Infinity Farms
10.2021 - 04.2022
CNC Programmer, Quality Inspector, and Validation Coordinator
Straton Electricals Pvt Ltd.
09.2020 - 10.2021
Bachelor of Engineering - Mechanical Engineering
Osmania University
Master of Science - Mechanical Engineering
Cleveland State University
Summary
Results-driven manufacturing engineer with over 3 years of experience optimizing production processes, improving product quality, and implementing advanced engineering methodologies. Proficient in Six Sigma, Statistical Process Control (SPC), Failure Modes and Effects Analysis (FMEA), and Design of Experiments (DOE). Skilled in analyzing and resolving batch quality issues, evaluating risks, and optimizing processes in manufacturing settings to achieve high-yield production. Demonstrated ability to meet project goals efficiently under tight deadlines and high-pressure situations. Extensive background in creating and maintaining Bill of Materials (BOM) structures, as well as designing fixtures and tooling systems for manufacturing processes.
Skills
- Six Sigma
- DOE
- SPC
- FMEA
- MSA
- 8D Problem-Solving
- Root Cause Analysis
- Corrective and Preventive Actions (CAPA)
- Lean Manufacturing
- Risk Assessment
- Process Validation
- SAP Proficiency
- AutoCAD Proficiency
- Revit
- Fusion 360
- Advanced Excel
- Minitab
- CREO
- BOM structures
- Technical designs
- Process Mapping Expertise
- Measurement techniques
- Operational efficiency
- Sustainability knowledge
- CNC mill programming
- Visual inspection
- Multitasking and organization
- Customer focus
- Vendor relationship management
Work History
Quality Engineer Trainee
Progress Solutions Inc.
10.2024 - Current
- Set detailed guidelines on quality standards and checks
- Updated the Quality Management System (QMS) with incidents, fixes, and improvements
- Audited systems based on ISO 9001:2015 requirements
- Determined quality metrics for manufacturing procedures
- Monitored production cycles and performed tests to identify potential malfunctions
- Inspected product materials and electrical systems for defects and durability
- Identified the root causes of technical issues and recommended fixes
- Prepared reports on malfunctions and corrective actions
- Reviewed blueprints and quality documentation
- Set and tracked quality assurance goals, such as reducing the average turnaround time for quality checks by 20%
- Created detailed documentation of technical designs and procedures to ensure compliance and traceability
Operations Head – Health and Wellness
Cleveland State University
01.2023 - 05.2024
- Developed monitoring systems using SAP and Excel to track production metrics and improve resource allocation
- Led process improvement initiatives, reducing operational delays by 20%
- Collaborated with cross-functional teams to implement corrective measures and prevent recurrence of quality issues
- Conducted research on industrial processes to identify efficiency improvements
Associate Packaging Engineer
Infinity Farms
10.2021 - 04.2022
- Enhanced production processes through Statistical Process Control (SPC), achieving a 20% efficiency gain
- Designed and implemented packaging systems to minimize material waste and improve product integrity
- Conducted risk analysis for new materials and processes, ensuring seamless integration into production
- Ensured FDA compliance for packaging organic agricultural produce by adhering to food-contact standards and conducting thorough risk assessments
- Developed and validated labeling and traceability systems to meet FDA regulations and organic certification requirements
- Optimized material usage and implemented contamination-prevention measures, enhancing packaging line efficiency and compliance
CNC Programmer, Quality Inspector, and Validation Coordinator
Straton Electricals Pvt Ltd.
09.2020 - 10.2021
- Analyzed production processes and identified optimization opportunities, improving yield by 15%
- Conducted root cause analysis and implemented corrective actions for batch quality issues, reducing defect rates
- Coordinated IQ/OQ/PQ protocols to validate manufacturing processes, ensuring adherence to quality standards
- Performed Measurement System Analysis (MSA) to improve equipment calibration accuracy
- Evaluated the impact of engineering changes on manufacturing processes and tooling, ensuring minimal disruption and compliance with quality standards
- Designed and tested mechanical fixtures and systems, and collaborated with technical personnel to resolve operational challenges
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