Summary
Overview
Work History
Education
Skills
Languages
Timeline
AssistantManager

PERCY STUART LOPEZ

PATERSON

Summary

Strategic and results-driven **Production Operations Leader** with over 20 years of experience in high-volume manufacturing (Food & Beverage, Packaging, and Consumer Goods). Proven expertise in managing large-scale teams (up to 60+ members) and optimizing plant performance through **Lean Manufacturing, Kaizen, and 5S**. Expert at slashing operational costs, having successfully **reduced production waste by 40%**. Adept at navigating complex regulatory environments (OSHA, SQF, GMP) while consistently exceeding KPI targets in fast-paced facilities.

Overview

11
11
years of professional experience

Work History

Assistant Manager

JK Ingredients
Paterson
07.2023 - Current

* Directly supervise a 30-member production team, ensuring seamless 24/7 operations and strict adherence to safety and quality protocols.

*Achieved a 40% reduction in material waste by implementing a new standardized work-flow and real-time data monitoring system.

* Spearhead continuous improvement initiatives through data-driven analysis, increasing overall production efficiency by 30%.

* Maintain a 100% compliance rate with rigorous safety protocols, resulting in zero reportable incidents during tenure.

Production Supervisor

Kari-Out
Totowa
08.2022 - 07.2023

* Managed a diverse staff of 30 employees, overseeing daily plant operations and resource allocation to meet aggressive shipping deadlines.

* Implemented cost-reduction strategies and tracked KPIs, resulting in a 20% improvement in labor-hour efficiency.

* Partnered with the Engineering department to troubleshoot machinery, reducing unplanned downtime by 50%.

* Led recruitment and onboarding for new production staff, decreasing the training ramp-up time by 15%.

Roasting and Mixing Zone Leader

Cibovita
Totowa
08.2021 - 07.2022

*Led a high-performance team of 60 employees, managing talent selection, performance reviews, and professional development.

* Optimized inventory planning and facility space utilization, which significantly reduced overhead costs and improved material flow.

* Spearheaded innovative process improvements in the roasting/mixing department, driving substantial gains in throughput and cost-efficiency.

* Fostered seamless cross-functional coordination between Production, QA/QC, and Distribution to ensure 100% on-time delivery.

Front Line Lead

Mondelez International (formerly Kraft and Nabisco)
Fairlawn
07.2015 - 07.2021

* Guided daily operations for a world-class manufacturing facility, ensuring top-tier quality control for global brands.

* Maintained and optimized machine operation schedules, achieving high-volume production standards while minimizing mechanical downtime.

* Mentored and trained a workforce of 12 operators in high-speed packaging and production techniques.

Education

BACHELOR OF SCIENCE - INTERNATIONAL BUSINESS ADMINISTRATION

Thomas Alva Edison School
Lima, Peru

Skills

*Operations Management:** Lean Manufacturing, Six Sigma, Root Cause Analysis (RCA), OEE Optimization, Supply Chain Coordination

*Leadership:** Team Building & Mentoring (60 staff), Labor Cost Control, Strategic Planning, Conflict Resolution

*Compliance & Quality:** OSHA Safety Standards, SQF, HACCP, GMP, Quality Assurance (QA/QC) Audits

*Systems:** ERP (SAP/Oracle), Inventory Management Systems, Microsoft Office Suite (Expert Excel)

Languages

  • Spanish
  • English, Proficient
  • Spanish, Native

Timeline

Assistant Manager

JK Ingredients
07.2023 - Current

Production Supervisor

Kari-Out
08.2022 - 07.2023

Roasting and Mixing Zone Leader

Cibovita
08.2021 - 07.2022

Front Line Lead

Mondelez International (formerly Kraft and Nabisco)
07.2015 - 07.2021

BACHELOR OF SCIENCE - INTERNATIONAL BUSINESS ADMINISTRATION

Thomas Alva Edison School
PERCY STUART LOPEZ