
Strategic and results-driven **Production Operations Leader** with over 20 years of experience in high-volume manufacturing (Food & Beverage, Packaging, and Consumer Goods). Proven expertise in managing large-scale teams (up to 60+ members) and optimizing plant performance through **Lean Manufacturing, Kaizen, and 5S**. Expert at slashing operational costs, having successfully **reduced production waste by 40%**. Adept at navigating complex regulatory environments (OSHA, SQF, GMP) while consistently exceeding KPI targets in fast-paced facilities.
* Directly supervise a 30-member production team, ensuring seamless 24/7 operations and strict adherence to safety and quality protocols.
*Achieved a 40% reduction in material waste by implementing a new standardized work-flow and real-time data monitoring system.
* Spearhead continuous improvement initiatives through data-driven analysis, increasing overall production efficiency by 30%.
* Maintain a 100% compliance rate with rigorous safety protocols, resulting in zero reportable incidents during tenure.
* Managed a diverse staff of 30 employees, overseeing daily plant operations and resource allocation to meet aggressive shipping deadlines.
* Implemented cost-reduction strategies and tracked KPIs, resulting in a 20% improvement in labor-hour efficiency.
* Partnered with the Engineering department to troubleshoot machinery, reducing unplanned downtime by 50%.
* Led recruitment and onboarding for new production staff, decreasing the training ramp-up time by 15%.
*Led a high-performance team of 60 employees, managing talent selection, performance reviews, and professional development.
* Optimized inventory planning and facility space utilization, which significantly reduced overhead costs and improved material flow.
* Spearheaded innovative process improvements in the roasting/mixing department, driving substantial gains in throughput and cost-efficiency.
* Fostered seamless cross-functional coordination between Production, QA/QC, and Distribution to ensure 100% on-time delivery.
* Guided daily operations for a world-class manufacturing facility, ensuring top-tier quality control for global brands.
* Maintained and optimized machine operation schedules, achieving high-volume production standards while minimizing mechanical downtime.
* Mentored and trained a workforce of 12 operators in high-speed packaging and production techniques.
*Operations Management:** Lean Manufacturing, Six Sigma, Root Cause Analysis (RCA), OEE Optimization, Supply Chain Coordination
*Leadership:** Team Building & Mentoring (60 staff), Labor Cost Control, Strategic Planning, Conflict Resolution
*Compliance & Quality:** OSHA Safety Standards, SQF, HACCP, GMP, Quality Assurance (QA/QC) Audits
*Systems:** ERP (SAP/Oracle), Inventory Management Systems, Microsoft Office Suite (Expert Excel)