Summary
Overview
Work History
Education
Skills
Major Accomplishments
Timeline
Generic

Jeff Gabaldon

Engineering
San Diego,CA

Summary

Accomplished Engineering, Maintenance, and Quality professional. Experience in Manufacturing and Automation Engineering, Systems Integration, Calibration and Quality. Certified Metrologist and Certified Quality Auditor with significant experience in the biomedical and pharmaceutical industries. Background includes start-up and transition from new construction to operational mode of various pharmaceutical and biomedical manufacturing facilities. Includes Project Management, technology transfer, scale-up, and Asset Lifecycle Management. Emphasis on meeting GXP, regulatory, internal, and external customer requirements. Experience with developing, implementing, and maintaining effective processes to support the business and provide return on investment. Proficient with implementing and maintaining a robust CMMS (Blue Mountain, Maximo, SAP EAM, etc.), and an Asset Lifecycle program. Proven leadership in building and managing various departments. FDA, EMEA, and other audit agency experience. Very familiar with ISO 13485, ISO 17025, ISO 14644-1 (Fed Std 209E), and 21 CFR Parts 11, 210, 211 and 820. Ensures program state of readiness and high ethical standards while maintaining the company’s strategic and financial goals.

Overview

36
36
years of professional experience

Work History

Project Engineer

GL Technologies
06.2023 - Current
  • Project Engineer in charge of OEE process for Manufacturing equipment
  • Developed new Manufacturing Equipment process including SOP and support documents
  • Investigating and closing legacy equipment CAPAs.

Associate Director, Instrumentation & Controls

Pacira Pharmaceuticals
09.2021 - 04.2023
  • Managed all aspects of the day-to-day operation of the corporate Manufacturing Engineering and Instrumentation & Controls departments
  • Established automation and metrology strategies to align with corporate goals and production schedules
  • Managed and mentored a team of diverse manufacturing, facilities and automation engineers and the calibration department
  • Responsible for maintaining the facilities and process equipment supporting commercial, clinical, R&D, and all services supporting these operations
  • Developed Facilities and Calibration strategy for Capacity Expansion Suite
  • Responsible for the BMS, UCS (Utilities Control System), and CMMS
  • Developed the Criticality Assessment Team to provide technical expertise for the development of equipment specifications for PM and Calibration
  • Along with Facilities and Manufacturing, developed the Planning, Execution, Recovery, and Closeout of two Facility Shutdowns per year
  • Vendor selection, qualification, and management (including supplier auditing)
  • Developed and executed Validation Protocols (IQ/OQ/PQ) for equipment and systems
  • Applied analytical methods for continuous improvement
  • Developed cost-saving initiatives and established metrics to ensure efficiency and compliance
  • Oversaw the planning and execution of department budget and capital projects from concept to final closeout in support of site and corporate objectives
  • Participated on various Quality boards.

Sr. Manager, Maintenance and Calibration

Grifols Diagnostic Solutions
10.2019 - 09.2021
  • Having recently acquired a division of products, processes, equipment, buildings, and personnel from Hologic, Inc., Grifols has set out to build a team of professionals and a culture of excellence
  • Developed a dynamic and diverse team of engineers, technicians, and support staff to transfer and improve processes from one company to another
  • Developed and stayed within department budget
  • Managed the Manufacturing Maintenance, Engineering, and Calibration Programs
  • Provided technical expertise for the development of equipment specifications (criticality assessment, tolerances, periodicity, etc.)
  • Responsible for the installation, qualification, and implementation of new automated fill/finish suite including FDA approval
  • Improved and optimized 5 manufacturing suites including upstream and downstream processes including fill and labeling machines
  • Participated on the CAPA Review Board (CRB), Material Review Board (MRB), Change Control Board (CCB) and other senior management teams.

Sr. Manager, Quality

Quidel (formerly Alere Inc.)
05.2016 - 10.2019
  • Provided technical and personnel leadership and oversight of the Quidel Metrology and Facilities maintenance programs
  • Developed and managed department budget.

Manager, QRA Management

Becton Dickinson (CareFusion)
08.2009 - 04.2016
  • Managed Equipment Services Group (ESG) through direct supervision of Quality engineers, calibration and maintenance engineers, technicians, and administrative personnel
  • Managed the Technical Quality Control department
  • Developed and managed department budget.

Instrument Services Group (Metrology, Automation)

Genentech, Inc. (Idec Pharmaceuticals)
01.2002 - 01.2008
  • Obtained and maintained metrology laboratory accreditation to ISO 17025, a quality management system (QMS)
  • Designed, implemented and supervised the Primary Standards Laboratory
  • Managed the Primary Standards Laboratory
  • Provided technical and personnel leadership and oversight of the Metrology program
  • Developed and managed the department budget
  • Developed, implemented, and maintained the metrology laboratory’s accreditation and quality systems per published standards and guidelines (CFRs, ISO 17025, ISO 10012, USP Reference Standards, GAMP).

Precision Measurement Specialist (Metrologist)

United States Air Force Reserves – 147th CBCS
01.1988 - 01.2008
  • Precision Measurement Specialist (Metrologist), Management Analysis (QA), Information Manager, Training Manager.

Education

Master of Business Administration – International Business -

National University
San Diego, CA

Certified Quality Auditor (updated in 2020) - undefined

American Society for Quality

Master of Science Organizational Leadership - undefined

National University
San Diego, CA

Associate of Science Information Management - Logistics - undefined

Air University
Montgomery, AL

Bachelor of Science Information Technology – Magna cum Laude - undefined

National University
San Diego, CA

Precision Measurement Equipment Laboratory (Calibration) Certificate - undefined

U.S. Air Force Technical School
Denver, CO

Skills

Subcontracting management

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Major Accomplishments

  • At Gilead Sciences manufacturing facility in La Verne, CA, developed a new Equipment Maintenance program based on equipment categorization and criticality and performed OEE (Overall Equipment Effectiveness) on existing and new manufacturing and filling equipment. Improved equipment efficiency by 19% and was able to improve the vendor maintenance program and immediately save $200k.
  • At Pacira, built a team of diverse maintenance, and automation engineers and calibration technicians to support manufacturing and business needs. Provided support for a new pharmaceutical capacity expansion manufacturing suite through the selection of utilities, instrumentation, automation programming, calibration, and commissioning.
  • At Grifols, reorganized the Manufacturing Technical Support (MTS) department to better reflect the needs of the business units supported. Augmented team with Automation Engineers and Mechanical Engineer to upgrade legacy equipment, and to support new product lines. Took on new role in the Manufacturing Sciences department as Process Development Engineer to transfer multimillion-dollar manufacturing lines from Barcelona, Spain to San Diego. Developed User Requirement Specifications and Capital Expenditure Requirements for entire projects.
  • At Genentech, participated in establishing the Instrumentation Services Group, consisting of the calibration program and the Primary Standards Laboratory, including obtaining ISO 17025 accreditation for the Primary Standards Laboratory and Metrology program through A2LA.

Timeline

Project Engineer

GL Technologies
06.2023 - Current

Associate Director, Instrumentation & Controls

Pacira Pharmaceuticals
09.2021 - 04.2023

Sr. Manager, Maintenance and Calibration

Grifols Diagnostic Solutions
10.2019 - 09.2021

Sr. Manager, Quality

Quidel (formerly Alere Inc.)
05.2016 - 10.2019

Manager, QRA Management

Becton Dickinson (CareFusion)
08.2009 - 04.2016

Instrument Services Group (Metrology, Automation)

Genentech, Inc. (Idec Pharmaceuticals)
01.2002 - 01.2008

Precision Measurement Specialist (Metrologist)

United States Air Force Reserves – 147th CBCS
01.1988 - 01.2008

Master of Business Administration – International Business -

National University

Certified Quality Auditor (updated in 2020) - undefined

American Society for Quality

Master of Science Organizational Leadership - undefined

National University

Associate of Science Information Management - Logistics - undefined

Air University

Bachelor of Science Information Technology – Magna cum Laude - undefined

National University

Precision Measurement Equipment Laboratory (Calibration) Certificate - undefined

U.S. Air Force Technical School
Jeff GabaldonEngineering