Prasad Gogulamudi
Summary
- Possess 30 years of dedicated expertise in extrusion tool room management, demonstrating a proven track record in optimizing die shop operations.
- Currently serving as Die Shop Manager at HYDRO/Hindalco – Extrusion India Pvt. Ltd., showcasing strong leadership and strategic vision to enhance efficiency and productivity.
- Held positions as Die Shop Sr Supervisor at White Aluminum Extrusions Pvt. Ltd., Emirates Extrusions Pvt. Ltd., and Elite Extrusions Pvt. Ltd., gaining invaluable insights into die correction and tool room supervision.
- Honed skills in die maintenance, troubleshooting, and process optimization, leading to significant enhancements in quality control and production output.
- Known for collaborative prowess and implementing innovative solutions during a 13-year tenure at Penner Profile Pvt. Ltd., driving operational excellence and cost savings.
Overview
30
30
years of professional experience
Work History
Die Shop Manager
HYDRO/Hindalco – Extrusion India Pvt.Ltd
Bevanapalle , India
05.2015 - Current
- Perform thorough production assessments at press to identify flow inconsistencies and assess die performance, determining necessary repair requirements.
- Conduct detailed analyses of initial breakthrough and profile samples to ascertain dimensions and execute required corrections, ensuring adherence to quality standards.
- Demonstrate proficiency in executing regular maintenance tasks such as caustic cleaning, polishing, nitriding, and inspecting tooling for stress cracks and wear, prioritizing equipment longevity and performance.
- Efficiently manage and oversee Tool Room/Die Shop operations, consistently meeting KPIs and targets set by management.
- Conduct feasibility studies on new profile developments and adapt profiles to meet customer requirements, ensuring alignment with production capabilities.
- Utilize extensive experience in die correction, particularly with critical and automotive dies, to address failure and ensure optimal performance.
- Evaluate and implement appropriate methods for repairing and modifying dies, feeders, portholes, and supporting tooling to achieve high-quality extrusions.
- Supervise Die Correctors to ensure corrective actions are carried out effectively and in accordance with established protocols.
- Foster open communication channels with extrusion managers, quality managers, sales engineers, die shop teams, and suppliers to enhance On-Time Delivery (OTD) performance.
- Conduct design studies and modifications, optimizing designs for repeated die orders and achieving First-Time-Right (FTR) rate of 95%.
- Possess comprehensive knowledge of extrusion processes and die technologies, enabling effective problem-solving and process improvement.
- Analyze die knock-off issues and rectify extrusion process problems through appropriate die and tooling modifications.
- Attend regular meetings with unit heads and sales teams to provide updates and align strategies.
- Implement cost-saving initiatives by reworking broken/damaged dies, improving die lifespan, and fostering relationships with local die suppliers.
- Demonstrate proficiency in operating and maintaining machinery such as nitriding equipment, milling machines, EDM machines, surface grinders, lathes, and welding equipment, ensuring optimal performance and reliability.
Die Shop Senior Supervisor
White Aluminum Extrusions Pvt. Ltd
Abu Dhabi, United Arab Emirates
03.2012 - 01.2015
- Optimized press production by swiftly identifying and rectifying flow irregularities and die performance issues, ensuring seamless operations.
- Conducted meticulous analyses of breakthroughs and profile samples, executing precise corrections to uphold stringent quality standards.
- Spearheaded comprehensive maintenance routines, fostering equipment longevity and peak performance.
- Successfully managed day-to-day operations of Tool Room/Die Shop, consistently exceeding KPIs and targets set by management.
- Conducted in-depth feasibility studies on new profile developments, tailoring solutions to meet evolving customer needs while aligning with production capabilities.
- Leveraged extensive die correction expertise to enhance operational efficiency, particularly in critical and automotive dies.
- Innovatively repaired and modified dies and supporting tooling, ensuring top-tier extrusions.
- Provided guidance to Die Correctors, ensuring seamless corrective actions.
- Fostered robust communication among stakeholders, driving collaborative efforts towards superior On-Time Delivery performance.
- Led design optimizations, consistently achieving high First-Time-Right rate for repeated die orders
- Demonstrated comprehensive knowledge of extrusion processes and die technologies.
- Analyzed and resolved die knock-off issues through strategic modifications.
- Implemented cost-saving measures, extending die lifespan and nurturing supplier partnerships.
- Exhibited proficiency in operating and maintaining various machinery.
Die Shop Senior Supervisor
Emirates Extrusions Pvt. Ltd
Dubai, United Arab Emirates
11.2009 - 02.2012
- Identified and addressed production irregularities at press, assessing die performance and determining repair requirements for optimal efficiency.
- Conducted thorough analyses of breakthroughs and profile samples, ensuring precise corrections to maintain dimensional accuracy and quality standards.
- Implemented regular maintenance protocols including caustic cleaning, polishing, and nitriding, while inspecting for tooling stress cracks and wear, ensuring equipment reliability.
- Effectively managed Tool Room/Die Shop operations, consistently achieving KPIs and targets set by management.
- Conducted feasibility studies on new profile developments, modifying profiles to meet customer specifications and production capabilities.
- Demonstrated expertise in die correction, particularly for critical and automotive dies, ensuring seamless operations.
- Evaluated methods for repairing and modifying dies, feeders, and supporting tooling to produce high-quality extrusions.
- Supervised Die Correctors to ensure accurate and timely die corrections.
- Fostered communication with stakeholders including extrusion managers, quality managers, sales engineers, and die suppliers to improve On-Time Delivery (OTD) performance.
- Led design modifications and studies to achieve First-Time-Right (FTR) rate of 95% for repeated die orders.
- Possessed in-depth knowledge of extrusion processes and die technologies.
- Conducted die knock-off analysis and implemented corrective actions to optimize extrusion processes.
- Participated in daily, weekly, and monthly meetings with unit heads and sales teams to align strategies and goals.
- Implemented cost-saving measures through efficient reworking procedures, improving die life, and developing local die suppliers.
- Demonstrated proficiency in operating and maintaining machinery including nitriding equipment, milling machines, EDM, surface grinders, lathes, and welding equipment.
Die Corrector
Elite Extrusion LLC
Ras Al Khaimah, United Arab Emirates
02.2008 - 08.2009
- Conducting detailed inspections of dies to identify and rectify any defects or issues affecting extrusion quality.
- Collaborating with production teams to troubleshoot and resolve die-related problems, ensuring smooth operation of extrusion processes.
- Performing corrective actions on dies, feeders, and supporting tooling to maintain optimal performance and minimize downtime.
- Utilizing specialized tools and equipment to repair and modify dies according to specifications and production requirements.
- Implementing preventive maintenance measures to prolong lifespan of dies and prevent future issues.
- Communicating effectively with supervisors and colleagues to report on die correction progress and coordinate tasks efficiently.
- Adhering to safety protocols and best practices to ensure safe working environment for all team members.
- Continuously seeking opportunities for process improvement and efficiency enhancement in die correction procedures.
Die Corrector
Penner Profile Pvt. Ltd
Kallakal, India
01.1994 - 11.2007
- Employing strategic corrective measures on dies, encompassing repair, modification, or component replacement to uphold peak performance.
- Partnering closely with production teams to diagnose and resolve die-related issues, ensuring streamlined extrusion processes.
- Executing routine maintenance tasks on dies with precision, encompassing cleaning, polishing, and lubrication to enhance longevity and avert premature failure.
- Utilizing advanced precision tools and equipment to precisely measure and adjust die dimensions in alignment with product specifications.
- Thoroughly documenting all corrective actions taken on dies, maintaining comprehensive record for future reference and continuous improvement initiatives.
- Prioritizing adherence to safety protocols and guidelines, fostering secure working environment for both myself and fellow team members.
- Providing comprehensive training and guidance to junior die correctors or production staff, fostering skill development and enhancing overall die maintenance proficiency.
- Collaborating effectively with die suppliers or external vendors to source replacement parts or components, ensuring timely and efficient die repair or modification.
- Proactively seeking opportunities for process refinement and efficiency enhancement within die correction procedures, aiming to optimize production output and uphold quality standards.
Education
Bachelor of Engineering - Mechanical Engineering
Mahatma Gandhi Vidyapeeth Institute of Management
Delhi, IndiaDME -
All India Institute of Technology
Hyderabad, IndiaIndustrial Training Institute, Government College
Vijayawada, India ZPHS High School
Arugolanu, India MEC –Manufacturing Excellence Course -
Trainings
Vietnam2017
Skills
- Maintenance Scheduling
- Accident Investigation
- Safety Processes and Regulations
- Budget Adherence
- Employee Management
- AutoCAD experience
- Die correction
- Leadership
- Feasibility study
- Die design modification
- Die failure analysis
- ASCONA reading
Timeline
Die Shop Manager
HYDRO/Hindalco – Extrusion India Pvt.Ltd
05.2015 - Current
Die Shop Senior Supervisor
White Aluminum Extrusions Pvt. Ltd
03.2012 - 01.2015
Die Shop Senior Supervisor
Emirates Extrusions Pvt. Ltd
11.2009 - 02.2012
Die Corrector
Elite Extrusion LLC
02.2008 - 08.2009
Die Corrector
Penner Profile Pvt. Ltd
01.1994 - 11.2007
Bachelor of Engineering - Mechanical Engineering
Mahatma Gandhi Vidyapeeth Institute of Management
DME -
All India Institute of Technology
Industrial Training Institute, Government College
ZPHS High School
MEC –Manufacturing Excellence Course -
Trainings
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