Summary
Overview
Work History
Education
Skills
Trainingprograms
Knownlanguages
Professionalvalueoffered
Personal Information
References
Disclaimer
Timeline
Generic

Praveen Mallela

Hyde,PA

Summary

Results-oriented professional with 18+ years of experience in managing large crews and overseeing the operation and maintenance of rotating equipment. Deep knowledge in Compressor packages, troubleshooting, and control systems. Skilled in interpreting mechanical specifications and drawings. Strong abilities in technical assistance, resolution, and communication.

Overview

23
23
years of professional experience

Work History

Compressor Groups Supervisor

Schlumberger Kuwait Project EPF – JPF 1 & 2
Kuwait, Kuwait
11.2022 - Current
  • Led the team in installing and commissioning the expansion project at East Raudhatain and Sabriya Jurassic Production Facility for Kuwait Oil Company in North Kuwait.
  • Managed the operation and maintenance of 22 compressor trains at JPF1 and 2.
  • Overseeing the scheduling of various maintenance activities.
  • Performed troubleshooting on the plant equipment
  • Implemented strategies for efficient procurement and streamlined inventory management of spares.
  • Coordinated with clients to provide information on package availability.
  • Managed all aspects of service reporting and Maximo work order closure.
  • Communicating with Packagers & OEMs and providing the technical solutions.
  • Analyzed key performance indicators to identify effective strategies.
  • Utilized document management system to organize company files, keeping up-to-date and easily accessible data.
  • Maintained positive working relationship with fellow staff and management.
  • Ensured compliance with workplace safety regulations by providing training sessions for all staff members.
  • Conducted weekly meetings with team members to discuss upcoming tasks and project deadlines.
  • Developed and implemented operational policies and procedures to ensure efficiency and accuracy of workflows.

Sr. Field Service Manager and O&M In Charge

Siemens Energy (Dresser-Rand India Private limited)
India, India
10.2013 - 10.2022

Successfully performed the erection and commissioning tasks for 4 numbers of 1.4MW Dresser-Rand Gas Compressors equipped with Caterpillar Engine Packages at IOCL in Ramanathapuram, Tamil Nadu.

Achieved commendation for significantly reducing gas loss at ONGC through the completion of a meticulous Major Overhauling project involving a comprehensive range of equipment such as the Gas Compressor, Gas Engine, and Air cooled Heat Exchanger in just 11 days (working for 16 hours each day).

Successfully executed the installation and activation of 12 Dresser-Rand gas compressors accompanied by Caterpillar engine systems at ONGC's Vasista project.

Performed major overhauls on various models of Dresser-Rand Gas Compressors across multiple locations in India.

Executed comprehensive overhauling of Caterpillar gas engines including models:G3406, 3408, 3412, 3516; and also models:G3608,G3612 and


G3616 across various sites.

Performed major overhauls on two Dresser-Rand ESH natural gas compressors at PPCL in Pudhucherri.

Executed DE preservation, major overhauling, and pre-commissioning on 3 Dresser-rand HOS gas compressors and G3616 Caterpillar gas engines at ONGC, Odalarevu.

Successfully completed the erection and commissioning of control panels for 2nos of Dresser-Rand HHE Propane & Butane application reciprocating compressors at GCPTCL, Dahej.

Managed the installation and startup of Siemens control panels on 5 Dresser-Rand gas compressors at RIL CBM project.

Involved in the Erection and Commissioning of Dresser-Rand gas compressor with Waukesha engine packages at RIL CBM project.

Ensured efficient operation and maintenance of the Dresser-Rand VIP gas compressor GGCL Mora.

Performed O&M and overhauling tasks on Waukesha 7044L GSI Gas Engines at GGCL Mora

Executed successful overhauling procedures for Ariel Gas compressors at GGCL, Jhagadia to enhance efficiency.

· Overhauling of Burckhardt CNG compressor at BGL, Vijayawada.

Operated and maintained packages efficiently without any recordable delays in scheduled maintenance or overhauling activities to ensure availability for clients.

Implemented 'Industrial Safety Practices' in plant and ensured compliance with HSE & OSHA policies.

Operated plants at all O&M sites with zero recordable injuries to date.

Experienced in handling different types of field instruments and PLCs.

  • Optimized facilities at Mandapeta, Odalarevu, and 1 O&M site at IOCL, Ramanathapuram.
  • Handling of 150+ contractor crew with 4 different vendors along with Caterpillar Service provider
  • Ensured efficient operation of plant facilities and coordinated maintenance tasks
  • Collaborating with clients to fulfill their work requirements.
  • Successfully prepared contract proposals for different O&M/Service agreements while also troubleshooting and addressing trip-related failures efficiently.
  • Ensured proper maintenance and documentation of required utilities for package.

Facilitated coordination with clients for package availability.

  • Managed the preparation and approval process for monthly reports with clients
  • Oversaw onsite personnel and coordinated daily plant maintenance operations
  • Enhanced crew performance by conducting competency assessments and delivering required trainings.
  • Investigated customer complaints related to quality control issues in the field.
  • Ensured compliance with safety regulations while performing duties in the field.
  • Managed daily activities of field service technicians by assigning tasks, monitoring progress and providing guidance when necessary.
  • Identified trends in customer feedback that could be used to improve overall efficiency in operations.
  • Scheduled preventive maintenance visits to ensure optimal performance of equipment in the field.
  • Organized, directed, supervised and evaluated the work of assigned personnel.
  • Analyzed customer feedback to identify areas for improvement in service delivery processes.
  • Worked closely with engineering teams to design new products based on customer feedback from the field.
  • Analyzed data collected from previous jobs to determine areas where improvements can be made for future projects.
  • Reviewed customer contracts for accuracy prior to signing off on completion of job order.
  • Conducted performance reviews of all assigned personnel and provided feedback on areas needing improvement or additional training.
  • Developed strategies for improving customer satisfaction ratings within specified timeframe.
  • Maintained records of completed repairs, including parts used, labor costs, time required and other information as needed.
  • Interviewed prospective employees and provided input to HR on hiring decisions.
  • Remained calm and professional in stressful circumstances and effectively diffused tense situations.
  • Produced thorough, accurate and timely reports of project activities.
  • Recruited and trained new employees to meet job requirements.
  • Provided leadership, insight and mentoring to newly hired employees to supply knowledge of various company programs.
  • Analyzed business performance data and forecasted business results for upper management.

Sr. Engine cum Site In-charge

GMMCO limited (Service providers for Caterpillar)
India, India
10.2011 - 10.2013
  • Led the implementation and setup of Gas Engines across various sites
  • Performed major engine overhauls on different models at multiple sites.
  • Implemented efficient procedures for operation and maintenance, resulting in improved plant productivity.
  • Proactively monitored and addressed engine trip incidents to increase efficiency.
  • Enhanced reliability and performance through proactive troubleshooting and resolution.
  • Maintained and documented all necessary engine utilities
  • Maintained communication with ONGC to facilitate package availability
  • Executed monthly report preparation and secured authorization from ONGC In-Charge.
  • Ensured optimal utilization of resources by overseeing the management of on-site workforce and planning site maintenance activities
  • Managed the administration of competency tests while delivering appropriate trainings.

Site In-Charge

TEJA Engineering Services
Bharuch, India
01.2007 - 01.2011
  • Executed tasks related to operating, maintaining, and troubleshooting Ariel gas compressors such as Model: JGJ/2 Horizontal Machinery/Two stages Double acting.
  • Operating, maintenance and troubleshooting of Dresser-rand gas compressor 5D VIP (five inch displacement valve in piston) Compressors and Burckhardt Compressor
  • Overhauling of C3T 209 GP gas compressors.
  • Experienced in operating and maintaining Siemens S7 300 & S7 400 PLC.
  • Achieved hands-on familiarity with SCADA operations pertaining to tag creation, alarm logging, database maintenance, and communication parameter modification
  • Applied working knowledge to effectively calibrate pressure transmitters, temperature transmitters, and flow meters
  • Maximized production through effective training and development of junior team members
  • Achieved enhanced reliability by preparing databases to prevent equipment failures
  • Prepared and implemented preventive and predictive maintenance schedules
  • Inventory control of spare parts and store management.

Technician

GMK Power Plant
01.2002 - 01.2003
  • Operated and maintained Caterpillar gas engine Model G3516 and a 1.2 MVA generator.
  • Operationally maintained and troubleshooted 33kv & 11kv semen's panels.

Education

Diploma in Electrical and Electronics Engineering -

SN Murthy polytechnic college
Khammam
01.2001

Certified from Shanmuka Industrial Training Institute -

01.1998

School of Secondary Education (SSC) -

ZPPHS
Nallbandagudem
01.1996

Skills

  • Rotating Equipment Operation & Maintenance
  • Dresser-Rand make Gas Compressor
  • Burckhardt CNG application gas Compressors
  • Ariel makes all model Natural Application Gas Compressor
  • Ingersoll-Rand make Air Application Compressors
  • Caterpillar make all model Gas Engine
  • Waukesha make Gas Engine
  • Installation & Commissioning in all type of Compressor trains
  • Supervision & Leadership
  • API, ASME, ANSI Standards
  • SAP/MAXIO
  • Resource management
  • Compressor Package control system
  • Acquired proficiency in control Panels of Siemens, GE, Allen Bradley & Schneider
  • Troubleshooting/operational philosophy/ladder logics
  • Participated in Calibration of field instruments
  • Reliability
  • Root cause analysis

Trainingprograms

  • Attended HSE (Health & Safety Environment) training program by Siemens, Dresser-Rand & Gujarat Gas.
  • Attended Fire & Safety Training program by Siemens, ONGC & Gujarat Gas.
  • Attended E-Learning Module on Safety by Dresser-Rand.
  • Gas Engine & Gas Compressor Product trainings in different models
  • Completed the Siemens SITRUS Training.
  • Maximo
  • EPTW

Knownlanguages

  • English
  • Hindi
  • Telugu

Professionalvalueoffered

Good knowledge of managing skills – Caterpillar (Gmmco), Dresser-Rand, Siemens Energy & SLB technical referential mechanical units of organization large crews Exceptional knowledge of health and safety standards &OSHA regulatory compliance Deep knowledge in large size Compressor packages erection & commissioning, Packaging, overhauling, Troubleshooting, Control system and managing of O&M. Familiar with Preparation of Proposal for various O&M/Service Contracts Ability to provide technical assistance and resolution. Skilled in reading and interpreting mechanical specifications & drawings. Communicating the equipment with other third-party equipment and troubleshooting Able to work together with other engineers & individuals to solve & define the developmental problems. Familiar with engineering automation/control equipments of various types. Excellent communication and organization skills. Ability to work under pressure and handle multiple tasks. Proficient in verbal and written communication skills.

Personal Information

  • Total Experience: 18 + years
  • Passport Number: Z6906025
  • Father's Name: Venkateswara Rao . M
  • Date of Birth: 08/15/1981
  • Gender: Male
  • Nationality: Indian

References

Appropriate professional & personal references are available; the same will be produced if requested.

Disclaimer

I hereby declare the above furnished information is true to the best of my knowledge.

Timeline

Compressor Groups Supervisor

Schlumberger Kuwait Project EPF – JPF 1 & 2
11.2022 - Current

Sr. Field Service Manager and O&M In Charge

Siemens Energy (Dresser-Rand India Private limited)
10.2013 - 10.2022

Sr. Engine cum Site In-charge

GMMCO limited (Service providers for Caterpillar)
10.2011 - 10.2013

Site In-Charge

TEJA Engineering Services
01.2007 - 01.2011

Technician

GMK Power Plant
01.2002 - 01.2003

Diploma in Electrical and Electronics Engineering -

SN Murthy polytechnic college

Certified from Shanmuka Industrial Training Institute -

School of Secondary Education (SSC) -

ZPPHS
Praveen Mallela