Prodip Adhikary
Jamaica,NY
Summary
Highly skilled and experienced Quality Assurance Supervisor and Quality Control Inspector with over 7 years in the food manufacturing industry. Demonstrated expertise in ensuring food safety and quality, compliance with FDA, USDA & other regulatory requirements, and effective label management. Proficient in thermal process control, Good Laboratory Practices (GLP), and the use of various laboratory instruments. Strong educational background in psychology, combined with extensive training and certifications in food safety, supplements, supply chain management, and leadership. Adept at maintaining detailed records, and implementing corrective actions to uphold high-quality standards.
Overview
7
7
years of professional experience
1
1
Certification
Work History
QA Supervisor
America New York Ri Wang Food Group Co. Ltd.
Bay Shore, NY
02.2022 - Current
- I leverage my comprehensive understanding of various functional areas to consistently contribute towards achieving the mission and goals of America Ri Wang Food Group Company
- Enforced adherence to quality assurance procedures by conducting thorough reviews of subordinate's reports and diligently following up on any identified deviations or non-compliance issues
- Monitored QA procedures and ensured employee adherence, promptly notifying personnel of any instances of non-compliance, and taking appropriate corrective actions
- Maintained a daily deficiency record, meticulously documenting any identified issues, and promptly implementing corrective actions to address them
- Actively encouraged employees to strictly follow Standard Operating Procedures (SOP), Sanitation Standard Operating Procedures (SSOP), and practice Good Manufacturing Practices (GMP) to ensure consistent quality standards
- Conducted product inspections to ensure full compliance with the company's Hazard Analysis and Critical Control Point (HACCP) plan, guaranteeing the implementation of effective food safety measures
- Developed and prepared label ingredients according to the product formulation and ingredients predominance, ensuring all components are listed accurately and in order of their weight
- Verified formulas for all raw materials, checking for any sub-listings and potential allergens
- Ensured all allergens were accurately included in the label ingredients to comply with regulatory standards
- Utilized ESHA software to create comprehensive Nutrition Facts labels based on product formulas, ensuring accuracy and compliance with FDA guidelines
- Collaborated with the label printing and design department to print sample labels
- Provided detailed instructions and oversight to ensure the labels met all design specifications and regulatory requirements
- Conducted thorough reviews of sample labels to ensure they met all regulatory requirements, including FDA guidelines and industry standards
- Approved final labels for printing after confirming compliance
- Continuous Improvement: Continuously updated labeling processes and ensured ongoing compliance with evolving regulations and standards
- Regularly monitored the temperature of freezers and coolers daily, ensuring that they remained within approved limits to maintain product quality and safety
- Conducted routine testing of products to verify temperature, specifications, and ingredient levels, ensuring adherence to best practices and quality standards
- Performed random testing of frying oil quality using an oil tester to measure Total Polar Materials (TPM%) and maintain optimal frying conditions
- Conducted routine sensory evaluations, including taste tests, to verify flavor, odor, appearance, and texture of products, ensuring their alignment with established quality standards
- Performed routine environmental monitoring using sponge swabs to detect and prevent Listeria species contamination in production areas
- I developed and implemented a comprehensive sampling plan, ensuring thorough coverage of critical zones and high-risk areas and following proper sampling techniques and aseptic procedures to maintain sample integrity
- Communicated with third-party labs, coordinating the shipment of sponge swab samples and products for various testing
- Receiving & analyzing results and taking appropriate actions based on the findings
- Monitored and ensured compliance with thermal processing procedures, including retort time, temperature, and electrical records, to guarantee effective sterilization and preservation of products
- Oversaw the monitoring of cooling and stabilization processes, reviewing related logs and verifying the completion of pre-shipment documents to ensure product quality and safety
- Utilized software and databases to accurately generate nutrition facts labels based on the product's composition and ingredient amounts
- Collaborated with cross-functional teams, including product development and regulatory affairs, to obtain necessary information and ensure alignment on label content
- Conducted final reviews and quality checks before releasing labels for production, ensuring compliance with regulatory guidelines and company standards
- Stayed up to date with evolving regulations and guidelines related to food labeling to ensure continuous compliance and accuracy
- Developed and maintained a safe environment for employees and product safety through comprehensive chemical management, including overseeing chemical storage, training employees on proper handling and usage, implementing cleaning protocols, and establishing procedures for accident response
- Collaborated closely with management to discuss and develop effective plans for resolving major quality problems, employing an initiative-taking and problem-solving approach
- Served as a point of contact for remote inquiries and effectively coordinated with USDA inspectors to address any regulatory matters or concerns
QC inspector
L&S packing company
06.2017 - 01.2022
- From parameter checks to work floor monitoring, I ensure compliance with GMPs and HACCP for product safety and quality
- Conducted preoperational audits to ensure production areas were set up correctly and complied with food safety regulations
- Utilized a range of instruments and equipment, including thermometers, vacuum gauges, pH meters, salt meters, refractometers (Brix), Bostwick consistometers, titration kits, and water activity meters to perform quality checks and measurements
- Calibrated and maintained instruments according to established procedures to ensure accurate and reliable results
- Documented all inspection and testing activities, recording measurements, observations, and any deviations from standards or specifications
- Conducted ATP swab and allergen swab testing to assess cleanliness and allergen control effectiveness in production areas
- Performed line clearance checks to ensure proper cleaning and sanitation before starting a new production run
- Checked and recorded temperatures of coolers and freezers to ensure proper storage conditions for perishable products
- Inspected glass and plastic jars for proper vacuum seal and cap security to ensure product integrity
- Checked the pH and total acidity (TA) of brine and vinegars to confirm compliance with quality standards
- Verified label accuracy, code legibility, and expiration dates of raw materials to ensure regulatory compliance
- Executed thorough incoming raw material checks, verifying the quality and suitability of materials for production purposes
- Checked the pH of products the next day to confirm stability and quality before release
- Collaborated with production teams, quality assurance, and management to address any quality issues, implement corrective actions, and ensure continuous improvement
Education
Master of Science - Psychology
National University
Bangladesh01.2007
Bachelor of Science - Psychology
National University
Bangladesh01.2006
Skills
- QA/QC Experience
- Microsoft Office & Excel
- Record Keeping
- Good Laboratory Practice (GLP)
- Laboratory Instrumentation
- Production Line Checks
- Documentation Review
- Leadership
- X-ray & Metal Detector
- Ingredients & Nutrition Labeling
- ATP Swab Testing
- Allergen Swab Testing
- Sponge Swab Sampling
- Regulatory Knowledge
- Effective Communication
- Chemical management
- Label management
Trainingsandcourses
- Making Sense of Supplements, National Academy of Sports Medicine, 12/11/23
- Understanding Food Labels and Portion Sizes, National Academy of Sports Medicine, 12/06/23
- Effective Problem-Solving and Decision-Making, University of California, Irvine, 12/05/23
- International Leadership and Organizational Behavior, Universitä Bocconi, 12/04/23
- Issues in Supply Chain Management, University of Illinois at Urbana-Champaign, 11/22/23
- Better Process Control School, Seafood Products Association, 04/2023
- Neogen Reveal 3-D, Neogen Corporation, 09/18/20
- Basic HACCP certification training, Alchemy Academy, 07/05/19
- Certificate in Computer Application, Department of Social Services, Bangladesh, 06/2007
Languages
Bengali
Native/ Bilingual
English
Full Professional
Hindi
Professional
Spanish
Limited
Certification
- Making Sense of Supplements - National Academy of Sports Medicine (Dec 11, 2023)
- Understanding Food Labels and Portion Sizes - National Academy of Sports Medicine (Dec 6, 2023)
- Effective Problem-Solving and Decision-Making - University of California, Irvine (Dec 5, 2023).
- International Leadership and Organizational Behavior – Universitä Bocconi (Dec 4, 2023).
- Issues in Supply Chain Management – University of Illinois at Urbana-Champaign (Nov 22, 2023).
- Better Process Control School - Seafood Products Association (April 2023).
- Neogen Reveal 3-D – Neogen Corporation (September 18, 2020).
- Basic HACCP certification training - Alchemy Academy (July 5, 2019).
- Certificate in Computer Application - Department of Socia l Services, Bangladesh (June 2007).
Timeline
QA Supervisor
America New York Ri Wang Food Group Co. Ltd.
02.2022 - Current
QC inspector
L&S packing company
06.2017 - 01.2022
Master of Science - Psychology
National University
Bachelor of Science - Psychology
National University
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