Summary
Overview
Work History
Education
Personal Information
AIRFRAMES
Timeline
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RACHID EL ARF

Columbia,MD

Summary

Highly skilled Structures Mechanic with over a decade of hands-on experience in sheet metal and composite repairs on aircraft. Expertise in performing heavy maintenance checks, structural modifications, and fabricating components while adhering to strict safety and quality specifications.

Overview

12
12
years of professional experience

Work History

INTERIOR LAV AND GALLEY AND BUSINESS CLASS SEATS

ONIN AEROSPACE
Charleston, South Carolina
04.2024 - Current
  • Executed maintenance and structural work on Boeing 787 business class cabin areas, enhancing functionality of lavatories and galleys.
  • Completed day-to-day duties accurately and efficiently.
  • Contributed innovative ideas and solutions to enhance team performance and outcomes.
  • Worked successfully with diverse group of coworkers to accomplish goals and address issues related to our products and services.

structure maintenance

STS SPAIN
VALANCIA TERUEL , SPAIN
11.2022 - 02.2023

executed structural repairs on Airbus A380 wings, addressing cracks per SRIs; removed damaged sections and sealants; drilled and reamed to specified tolerances; installed reinforcement doublers and repair components; applied approved sealants and performed sealing and waterproofing; conducted leak tests to ensure integrity and effectiveness.

Structures Mechanic

Boeing
Victorville, CA
08.2022 - 03.2024
  • 787 re-work, repairs, installations, and modifications of structures, interiors, skin panels and other components.
  • Removal of high-valve interior components and panels, replacing and reaming bushings per work instructions.
  • Installation of bushings using fillet seals, cold pressing into interference fits.
  • Match drilling titanium brackets and replacing discrepant parts in tight areas on B deck of 787 aircraft.
  • Perform close tolerance drilling, reaming, removal, and installation to critical support structures and fracture critical areas.
  • Removing and replacing fasteners common to the skin, flight controls, wing fairings and interiors.
  • Use drills and high impact vibratory tools (bucking, riveting), huck pullers, lock bolt puller, power screwdriver, C-squeeze, ratchet wrench, nut runner, torque wrenches, crimpers, and cable tools.
  • Fabricate sheet metal components for complex repairs, measuring, cutting, bending, and installing components on 787 aircraft.
  • Read and interpret blueprints, engineering drawings, technical orders, process specifications, and retrofit requirements to perform structural modifications/repairs.

Structures Mechanic

Boeing
Everett, WA
01.2022 - 08.2022
  • Perform heavy in-tank and other major aircraft structure re-work, repairs, installations, and modifications on 787.
  • Remove and replace panels and ream bushings per instructions.
  • Utilize tooling assemblies and fixtures for depot level modification and repair of structural parts.
  • Lay out, measure, and mark dimensions and reference lines on panels, using measuring instruments.
  • Fabricate detailed parts from raw stock to meet repair or modification requirements.
  • Drill, ream, and countersink full size holes in parts/assemblies in sequence and to correct size using drill.
  • Locate blind holes necessary for installation for new structural items to existing structure.
  • Apply sealant, alodine, primer and adhesives.
  • Clean and replace fuel sealant.
  • Repair oversized holes per Non-Conformance Reports (NCR) and Boeing (BAC) specifications.

Maintenance Mechanic

West Star Aviation
06.2020 - 11.2021
  • Bombardier flap maintenance, including inspection, repair, and reassembly.
  • Skilled in using sand blast for component cleaning and preparation.
  • Operate electric drill for precision hole drilling and fastener installation.
  • Proficient in the removal of fasteners, ensuring safe disassembly and reassembly of components.
  • Identify and remove corrosion to maintain aircraft integrity.
  • Demonstrated expertise in reassembling and testing the Bombardier Flap for optimal performance.
  • Conducted C-check inspections on Dassault Jets, including thorough examination of fuel tanks.
  • Closing and sealing fuel tanks while maintaining strict safety protocols.
  • Reinstallation of fuel tanks, ensuring secure and leak-free connections.

Composite Mechanic

Bombardier
11.2017 - 05.2020
  • Perform modifications and major aircraft structure repairs on composite components and panels on Global 7500.
  • Installing brackets and splice plates on the Aircraft-Global 7500, installing many fasteners and doing heavy rework.
  • Complete lay out work and build or fabricate parts to close tolerances for structural modifications on aircraft parts.
  • Remove and install aircraft hardware like rivets, blind rivets (cherrymax, lockbolts, huckbolts,), hi-lock, hi-lite, bolts, screws, etc.
  • Assemble aircraft components and sub-assemblies.
  • Locate, drill, and install leading edge on Bombardier wings.
  • Close tolerance drilling and working in confined spaces.
  • Pressure tests, assembly of fuel tank, leak checks 1,2 and 3, rework of fuel tanks research and repair of the leaks.
  • Apply sealant as injection, fay brush coat, cap seal and fillet seal on carbon fiber composite.
  • Drill, edge fill, fit, and assemble a variety of detail parts, skins, and honeycomb details.
  • Remove and replace rivets wet and dry, remove and replace stringers, fabricate doublers, and install them on aircraft.
  • Work from drawings, blueprints, manufacturing specifications, and following all quality procedures delivered conforming parts meeting company, military, and customer requirements.

Composite Mechanic

Stelia
11.2016 - 11.2017
  • Successfully fabricated, assembled, and installed composite components for wings, cockpit, and interiors on A380 aircraft.
  • Drilled close tolerance holes (e.g., reaming holes, countersinking, deburring) riveting solid tubular rivets, bucking, and installing Hi-lites, Hi-loks, Hucks, and blind rivets on composite structures and titanium fittings.
  • Sealed parts, installed hi-loks, hi-lites, lockbolts, huckbolts, cherrymax fasteners, and rivets.
  • Performed mold modifications, pre-preg laminates, hand lay-ups, and vacuum bagging.
  • Completed repairs, re-work, and modifications to composite parts.
  • Utilized hand tools and power tools to cut, shape, and trim composite materials.
  • Performed quality control checks on all composite components to ensure compliance with specifications.
  • Completed composite components to meet customer requirements and standards.
  • Oversaw the manufacture of composite components from start to finish, including quality control.

Transfer Repair Technician

Temporary Contract Work
07.2014 - 11.2016
  • AAA Aerospace | Transfer Repair Technician (6 months)
  • Worked on construction of both PAX and EPC doors on Airbus A320

Structural Mechanic

Temporary Contract Work
07.2014 - 11.2016
  • Sabena Technics TAT | Structural Mechanic (6 months)
  • Installation of repair patches (Alodine treatment, assembled waterproofing).
  • Elimination of corrosion, disassembly of so-called diseased parts, restoration of damaged parts.
  • Emergent servicing of critical military aircraft components.

Structural Mechanic

Temporary Contract Work
07.2014 - 11.2016
  • Simra | Structural Mechanic (9 months)
  • Fit and fastening of sheet metal covering major sections of aircraft prior to riveting.
  • Full skin installations.
  • Conducted inspection, repair, modifications, and overall troubleshooting.
  • Precisely removed aircraft rivets and reamed existing holes using drill bushings, ensuring proper alignment and hole quality.(team repair )
  • Precisely removed aircraft rivets and reamed existing holes using drill bushings, ensuring proper alignment and hole quality.
  • Frame replacement

Sheet Metal Mechanic

Temporary Contract Work
07.2014 - 11.2016
  • Airbus Jet Center | Sheet Metal Mechanic (6 months)
  • Modified commercial passenger aircraft into VIP configured luxury aircraft.
  • Performed heavy structural modifications including replacement of major structural components.

Education

Aircraft Structures Fitter-Assembler Practical Training -

Bordeaux Begles

Personal Information

Title: Structures Mechanic

AIRFRAMES

  • Boeing 737, 747, 757, 767, 787
  • Airbus A320, A330, A340, A350, A380
  • Global 7500
  • Falcon 900, 200 and 7X
  • ATR 42-300, 72 Cargo, 45-500

Timeline

INTERIOR LAV AND GALLEY AND BUSINESS CLASS SEATS

ONIN AEROSPACE
04.2024 - Current

structure maintenance

STS SPAIN
11.2022 - 02.2023

Structures Mechanic

Boeing
08.2022 - 03.2024

Structures Mechanic

Boeing
01.2022 - 08.2022

Maintenance Mechanic

West Star Aviation
06.2020 - 11.2021

Composite Mechanic

Bombardier
11.2017 - 05.2020

Composite Mechanic

Stelia
11.2016 - 11.2017

Transfer Repair Technician

Temporary Contract Work
07.2014 - 11.2016

Structural Mechanic

Temporary Contract Work
07.2014 - 11.2016

Structural Mechanic

Temporary Contract Work
07.2014 - 11.2016

Sheet Metal Mechanic

Temporary Contract Work
07.2014 - 11.2016

Aircraft Structures Fitter-Assembler Practical Training -

Bordeaux Begles
RACHID EL ARF