Rafael Basaldua
Schertz,TX
Summary
Solutions-oriented engineering professional with strong understanding of product development process. Brings excellent interpersonal and communication skills to work effectively with colleagues, management and vendors. Proactive in identifying areas of improvement and taking steps to drive successful completion of projects.
Overview
19
19
years of professional experience
Work History
Sr. Product/ Quality Engineer
Vitesco Technologies / Low Pressure Sensors
01.2023 - Current
- Drove quality improvements by reducing defects and scrap costs in Low-Pressure Sensors product line
- Developed action plans for internal and external quality issues, reducing the number of warranty returns.
- Utilized statistical tools like Minitab to analyze data and identify root causes, making a tangible difference in time to find root cause analysis
- Managed project findings using methodologies such as 8D, 5P, 7-Step, and DMAIC, having a structured system for problem-solving.
- Drove Warranty return analysis.
- Collaborated with cross-functional teams for the identification and resolution of validation issues.
Sr. Product Development Engineer
Vitesco Technologies / Non-Automotive Fuel Supply
10.2018 - 01.2023
- Led component development and testing for Fuel Modules (TVS, BRP)
- Led technical resolution of complex issues within or that span engineering functional disciplines.
- Prepared complete and accurate design documentation for Fuel modules
- Developed and implemented procedures to verify compliance with engineering standards.
- Optimized design by implementing an effective stakeholder-driven design review process.
- Conducted research to identify and evaluate new technologies and concepts for Fuel Filters.
- Performed complex calculations to analyze and optimize engineering processes about the performance of the fuel delivery module
- Conducted root cause analysis on production issues, implementing corrective actions to prevent recurrence and maintain customer satisfaction levels.
- Drafted clear technical documentation, detailing product design specifications.
Product Design General Supervisor
Continental Corporation / Automotive Fuel Systems
03.2012 - 10.2018
- Supervised Design Engineering team (8 Engineers) during the different phases of the Product Life Cycle for new projects on different OEM's like FCA, GM, MB (Quote, Design, Development, Release, Testing and Production Launch)
- Championed problem resolution process in dealing with customer warranty and field issues by recommending and implementing corrective actions
- Managed employee performance including conducting objective performance reviews, setting individual and departmental goals, defining training, and development plans
- Led the resource allocation and participated in department budget planning
- Supported the cross-functional teams with BOM's, Engineering Quotes, and Technical knowledge for DTQ, DTC, DFM projects
- Ensured conformance to the engineering budget, procedures, cost target, standards for new components, tooling, and testing
- Fostered engineer's creativity, teamwork, trust, leadership, and confidence to have better employees and persons in the company and community.
Lead Product Design Engineer
Continental Corporation / Automotive Fuel Systems
11.2007 - 03.2012
- Designed fuel modules for Chrysler (Gas, FFV & Diesel)
- Involved on scrap and cost reduction projects, Design to Quality, Design for Manufacturing
- Developed high-quality engineering designs and plans to meet industry standards.
- Managed multiple projects simultaneously while adhering to strict deadlines and maintaining a high level of attention to detail.
- Successfully met challenging client requirements by developing tailored engineering solutions that exceeded expectations.
- Conducted technical evaluations of engineering designs and test results.
- Supported production line cross functional teams (Manufacturing, SQA, Warranty, Validation, and Quality)
- Direct contact with Tier's 1 and OEM's
- Supported OEM's Test Trips (Cold , Hot & Altitude)
- Streamlined the design process for increased efficiency by utilizing advanced CAD software tools.
- Mentored junior engineers, providing guidance and support throughout their professional development.
Design Engineer
Delphi MTC / Automotive Fuel Supply
07.2005 - 11.2007
- Designed Fuel modules for Harley Davidson, GM, and Ford.
- Altered and modified designs to meet requirements and eliminate malfunctions.
- Examined existing documents and blueprints to best update and maintain project records.
- Generated system concepts to satisfy product requirements.
- Applied mechanical problem solving skills to develop creative solutions for quality products.
- Created, prototyped and tested plastic components for 3 clients.
- Checked design compliance with product specifications and standards requirements.
Education
Mechatronics Engineering - Electro Mechanic Engineering
Tec De Monterrey
Mexico12.2004
Skills
- Product Design Software PRO – E Creo & Wise
- DFSS
- Root Cause Analysis
- Complex Technical & Analytical Problem Solving
- Engineering Change Management and PLC
- DFMEA
- Geometric dimensioning and tolerancing
- Project Management
- SAP PDM
- Spanish (Native)
- Failure Investigation and Analysis
- Team Leadership
Additional Information
Healthy Leadership, IQ- DFMEA, Transformative Leadership, DE&I
References
- Paul Briggs, Manager Project Management Series, Vitesco AeroTech, Paul.briggs@vitesco.com, +1 248 736 4310
- Julio Torres, FDM Product Design Engineering, Vitesco technologies, Julio.Torres@vitesco.com, +1 757 875 7004
Training
- Electrification (Basics)
- LEP – Leadership Entry Program
- NLP – Neuro Linguistic Programming
- DFSS
Languages
Spanish
Native or Bilingual
English
Full Professional
Timeline
Sr. Product/ Quality Engineer
Vitesco Technologies / Low Pressure Sensors
01.2023 - Current
Sr. Product Development Engineer
Vitesco Technologies / Non-Automotive Fuel Supply
10.2018 - 01.2023
Product Design General Supervisor
Continental Corporation / Automotive Fuel Systems
03.2012 - 10.2018
Lead Product Design Engineer
Continental Corporation / Automotive Fuel Systems
11.2007 - 03.2012
Design Engineer
Delphi MTC / Automotive Fuel Supply
07.2005 - 11.2007
Mechatronics Engineering - Electro Mechanic Engineering
Tec De Monterrey
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