RAHUL KHER
Troy,AL
Summary
A Hard working and detail-oriented Quality professional, able to multi-task with outstanding verbal and written communication skills. Skilled in all aspects of Quality Systems such as Corrective Action Plan – 8D, Root Cause Analysis -5 Why’s, Fishbone Diagram, Layered Process Audits, Statistical Process Control, PFMEA, Control Plan. Well versed with Quality Management Systems – IATF 16949:2016, ISO 9001:2015, ISO 14001:2015 & ISO 17025:2017 – Process Safety - OSHA 29 CFR 1910 Standards, NIOSH, ANSI standards and Ergonomic design principles. Adaptable Quality Manager with a [Number]-year background in implementing and developing improvement processes through collaboration with cross-functional teams. First-rate computer, analysis and research skills. Specialties include achieving set targets, generating new strategies and maintaining accurate records. Diligent Quality Manager with [Number] years of experience making sure products and services meet internal and external standards. Skilled in market research, project management and statistical analysis. Organized and analytical with excellent written and verbal communication skills. Strong leader and problem-solver dedicated to streamlining operations to decrease costs and promote organizational efficiency. Uses independent decision-making skills and sound judgment to positively impact company success. Focused Quality Controller with [Number] years of experience conducting testing to facilitate quality and condition results. Possesses superior product knowledge to train and educate staff while maintaining optimal product storage and efficiency. Builds and maintains effective working relationships with internal and external customers. [Job Title] with [Number] years of documented quality control success. Develops specific and measurable goals, improvements and standards to continuously and consistently improve quality and reduce and eliminate errors. Successfully audits and maintains product accuracy and timely delivery resulting in customer satisfaction. Initiates quality-related SOP training and enforces procedural adherence.
Overview
7
7
years of professional experience
Work History
Quality Manager
KW Plastics Recycling
05.2022 - Current
- Improved product quality by implementing stringent inspection processes and quality control measures.
- Enhanced customer satisfaction by monitoring and addressing customer complaints promptly and efficiently.
- Streamlined production processes by identifying areas for improvement and implementing corrective actions.
- Conducted thorough audits to ensure adherence to industry standards and regulatory requirements, maintaining compliance consistently.
- Facilitated cross-functional team collaboration, ensuring seamless communication between departments regarding quality matters.
- Led continuous improvement initiatives by actively seeking opportunities for process optimization and cost reduction.
- Provided training to employees on best practices in quality management, fostering a culture of excellence within the organization.
- Reduced product defects by introducing advanced testing methodologies and equipment into production processes.
- Increased efficiency of the QMS by regularly reviewing procedures and making updates based on changing business needs or industry advancements.
- Promoted a proactive approach to risk management within the organization, mitigating potential concerns before they escalated into larger issues.
- Championed data-driven decision making by conducting regular reviews of performance metrics and adjusting strategies accordingly.
- Drove process standardization by creating and implementing SOPs, resulting in increased efficiency and reduced deviations.
- Managed and archived quality documentation and participated in internal and external quality audits.
- Coordinated and oversaw periodic audits to evaluate product quality and safety and address non-conformances.
- Updated quality control standards, methods, and procedures to meet compliance requirements.
- Equipped and organized facility to comply with company strategy for online and offline quality controls.
- Established team priorities, maintained schedules and monitored performance.
- Evaluated employee performance and conveyed constructive feedback to improve skills.
- Recruited, interviewed and hired employees and implemented mentoring program to promote positive feedback and engagement.
- Improved production efficiency by optimizing chemical processes and implementing innovative solutions.
- Enhanced product quality by conducting thorough analyses and making data-driven improvements.
- Saved on operating costs through resource optimization and energy-efficient process modifications.
- Implemented quality control measures to minimize defects and ensure consistency across batches of produced materials.
- Spearheaded continuous improvement initiatives within the organization, leading to increased productivity levels among team members.
- Improved lab efficiency by implementing automated processes and equipment upgrades.
- Established and maintained quality control standards, contributing to accurate test results and reliable data collection.
- Reduced turnaround time for sample analysis through effective scheduling and prioritization of tasks.
- Assisted in grant writing efforts, securing funding for research projects and equipment purchases.
- Enhanced product quality by designing and implementing rigorous testing protocols for raw materials and finished goods.
- Implemented Lean Manufacturing principles in plant operations, resulting in a decrease in waste generation and improved resource utilization.
- Maintained open communication lines between manufacturing personnel at all levels, fostering an environment of collaboration towards common goals.
- Conducted technical feasibility studies for the introduction of new product lines, ensuring a smooth transition from development to production phases.
- Proactively identified areas for cost reduction in the plant, implementing initiatives that led to significant financial savings without compromising on product quality or safety standards.
- Served as a key point of contact during regulatory inspections and audits, demonstrating compliance with all applicable industry regulations and standards.
- Developed new compounds and formulas based on strict customer requirements.
Quality Manager
PRET Advanced Materials
08.2018 - 05.2022
- Performed Part Production Approval Process (PPAP – PSW, PFMEA, Control Plan, Flow Diagram, MSA) for over 50 automotive customers
- Achieved 70% reduction in repetitive customer complaints by leading cross functional teams – with Layered Process Audits and completing corrective actions - 8D, CAR Report
- Monitor and reduce Cost of Poor Quality (CPQ) and % Return material
- Established Layered Process Audit Plan & Schedule, Established process of Return Material Authorization with training and related forms
- Annual Training of Quality Coordinators and Lab technicians on job responsibilities, testing and safety topics
- Aided in receiving the GM Supplier Quality Excellence Award - 2021
Quality Engineer
Wellman Advanced Materials
10.2017 - 08.2018
- Evaluate customer specifications and incorporate into the Control Plans for regular monitoring of testing and process requirements
- Develop testing protocols for the quality laboratory, analyse and interpret results, and prepare reports for Quality control
- Conduct Internal audits for IATF 16949:2016, ISO 9001:2015, ISO 14001:2015 and A2LA ISO 17025:2017 Quality management systems
- Manage Quality Management documents, external audits and represent the company.
Process Engineer
Wellman Advanced Materials
07.2017 - 10.2017
- Monitor everyday operations in Resins department for production of Nylon, PP pellets through twin screw extruder machines and Fibers department with extruding, quenching, spinning and drawing of PET fiber strands
- Troubleshoot process issues and maintain the smooth flow of the production
- Supervising all the operators and Maintenance for better production output and safe working environment.
Education
Master of Chemical Engineering -
Auburn University
Auburn, AL05.2017
Bachelor of Engineering - Chemical Engineering
Thadomal Shahani Engineering College
Mumbai, India05.2015
Skills Certifications
- IATF 16949:2016
- ISO 9001:2015
- ISO 17025:2017 Auditor Training
- CITI Collaborative Institutional Training Initiative
- MS Office
- Minitab
- Java
- SPSS Survey software
- AutoCAD
- ApE
- Swiss PDB
Timeline
Quality Manager
KW Plastics Recycling
05.2022 - Current
Quality Manager
PRET Advanced Materials
08.2018 - 05.2022
Quality Engineer
Wellman Advanced Materials
10.2017 - 08.2018
Process Engineer
Wellman Advanced Materials
07.2017 - 10.2017
Master of Chemical Engineering -
Auburn University
Bachelor of Engineering - Chemical Engineering
Thadomal Shahani Engineering College
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