Shiva Rama Krishna Bonthu
Memphis,TN
Overview
5
5
years of professional experience
Work History
Mechanical Design Engineer Co-op
Assa Abloy - Pemko
Memphis, USA
09.2024 - Current
- Collaborated with the Product Management team to transform customer needs and company goals into cutting-edge product designs for opening systems, including thresholds, hinges, gaskets, automatic door bottoms, and hardware.
- Designed, optimized, and ensured the functionality of mechanical components, ensuring high durability and performance through meticulous testing, measurement, and compliance inspections (alpha/beta testing).
- Created detailed design drawings using SolidWorks, adhering to industry standards, and oversaw manufacturing and assembly processes to bridge design and production.
- Designed and developed an enhanced security astragal in SolidWorks, focusing on durability, aesthetics, and security.
- Conducted structural, fatigue, thermal, and acoustics analyses to validate designs under various conditions.
- Engineered comprehensive wiring and harness solutions for the PEMKomatic Pro Slide, ensuring precise cable routing and secure integration using SolidWorks for an optimal customer preview.
- Created detailed 2D drawing prints in AutoCAD for various mechanical components, ensuring precise dimensions, tolerances, and manufacturing feasibility.
- Conducted First Article Sample (FAS) and First Article Production (FAP) inspections to ensure compliance with design specifications and quality standards.
- Utilized Keyence TM-X5065, calipers, micrometers, and height gauges to verify critical dimensions and tolerances with precision.
- Led the 2025 PEMKO price list update, ensuring accurate pricing for thresholds and weatherstrips product categories by managing and standardizing data updates in Excel.
- Developed a VBA script to automate data consolidation, eliminating discrepancies, streamlining processes, and enhancing accessibility for internal teams.
- Developed high-fidelity tabletop prototypes for key sales visits, enhancing customer engagement.
- Worked closely with engineers, production teams, and external partners to solve technical issues, establish efficient procedures, and provide technical insights on customer specifications and design proposals.
- Operated and assisted in the integration of the Nachi MZ07 robot for testing and validating the functionality of sliding doors, ensuring precise movement and performance assessments.
- Gained hands-on experience in robotic programming, setup, and operation, and collaborated with the product development team to improve testing processes, accuracy, and efficiency in product validation.
- Operated the xTool D1 laser engraving machine to etch the company logo and custom designs on various components, including personalized tumblers for client presentations. Ensured high-quality, precise engravings to enhance client experiences during visits.
Manufacturing Intern
TekPrism, Inc.
Houston, USA
08.2023 - 08.2024
- The Truck Wheel Tools & Dies Manufacturing Optimization Project aimed to improve production efficiency and product quality by identifying and addressing workflow bottlenecks
- Using data-driven analysis, the project successfully redesigned the production line, reducing waste and streamlining operations
- Managed manufacturing processes for truck wheel tools & dies to ensure efficient production
- Collaborated with cross-functional teams and oversaw multiple initiatives to drive continuous process improvements
- Implemented strategic optimizations in production line layout, resulting in a 12% increase in efficiency & Productivity
- Utilized PPM performance metrics and customer feedback to achieve a notable 25% increase in customer satisfaction
- Led initiatives aimed at improving process efficiencies and enhancing the quality control system's performance, resulting in a commendable 15% enhancement
- The High-Performance Hydraulic Press project involved designing a reinforced hydraulic press for metal forming, featuring adjustable pressure controls
- SolidWorks was used for 3D modeling, simulations, and optimizing manufacturability
- Designed the hydraulic press assembly in SolidWorks, ensuring seamless integration and manufacturability
- Performed FEA to optimize strength and material usage for key components
- Integrated safety features and ergonomic design for user-friendly operation
- Developed detailed technical drawings for assembly and maintenance
Manufacturing Engineer
Yokes Technologies Pvt. Ltd
, India
01.2020 - 01.2022
- Oversaw molding processes for precision cast metal components, ensuring adherence to quality standards and production schedules
- Troubleshot and resolved molding issues, including sand defects and surface finish problems
- Assisted in core production by meticulously mixing, molding, and baking core materials, contributing to efficient manufacturing operations
- Collaborated with cross-functional teams to ensure consistent and high-quality castings
- Conducted thorough inspections of castings to identify defects and quality issues, executing necessary rework or repairs to maintain product integrity and customer satisfaction
- Implemented demand forecasting and inventory optimization to reduce excess stock and minimize supply chain disruptions
- Analyzed production data to identify quality issues and applied corrective actions to improve product consistency
Engineering Intern
Vizag Steel Plant
, India
12.2019 - 01.2020
- Collaborated on wire rod mill operations, optimizing processes to enhance production efficiency and product quality
- Applied problem-solving skills to troubleshoot manufacturing issues and improve heat treatment methods, including quenching and annealing
- Contributed to continuous improvement initiatives by identifying workflow optimizations and adhering to industry standards and safety regulations
Education
Master of Science - Mechanical Engineering
The University of Alabama at Birmingham
USA04.2023
Bachelor of Technology - Mechanical Engineering
Lakireddy Bali Reddy College of Engineering
INDIA05.2021
Skills
- Statistical Process Control (SPC)
- Six Sigma methodologies (DMAIC, DMADV)
- Root Cause Analysis (RCA) techniques
- Failure Mode and Effects Analysis (FMEA)
- Corrective and Preventive Actions (CAPA)
- Quality control tools (Pareto analysis, control charts)
- Quality auditing principles and practices
- Lean manufacturing principles
- Process optimization techniques
- Value Stream Mapping (VSM)
- Total Quality Management (TQM)
- Industrial automation and robotics
- Computer-aided quality inspection (CMM, vision systems)
- XTool D1 Pro laser machine
- Creo
- AutoCAD
- SolidWorks
- CATIA
- Siemens NX
- Lightburn
- MS Excel
- MS Project
- MS Suite
- Tableau
Accomplishments
- Conducted material inspections for components received from various suppliers.
- Recognized as a SolidWorks expert for leveraging advanced modeling and simulation techniques.
- Improved product functionality and testing efficiency by integrating robotic technology.
- Enhanced client engagement by creating custom laser-engraved products.
Skills
Statistical Process Control (SPC), Six Sigma methodologies (DMAIC, DMADV), Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), Corrective and Preventive Actions (CAPA), Lean manufacturing principles, Process optimization techniques, Value Stream Mapping (VSM), Industrial automation and robotics, Computer-aided quality inspection, Product lifecycle management (PLM) software, Creo, AutoCAD, SolidWorks, CATIA, Siemens NX, Lightburn, MS-Excel, MS-Project, MS Suite, Tableau
Timeline
Mechanical Design Engineer Co-op
Assa Abloy - Pemko
09.2024 - Current
Manufacturing Intern
TekPrism, Inc.
08.2023 - 08.2024
Manufacturing Engineer
Yokes Technologies Pvt. Ltd
01.2020 - 01.2022
Engineering Intern
Vizag Steel Plant
12.2019 - 01.2020
Master of Science - Mechanical Engineering
The University of Alabama at Birmingham
Bachelor of Technology - Mechanical Engineering
Lakireddy Bali Reddy College of Engineering
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