RAJENDRA MUSMADE
Shrirampur,MH
Summary
Performance-oriented production manager with exceptional leadership, planning, and problem-solving skills. Demonstrates the ability to exceed expected results by identifying and resolving bottlenecks and waste. Excels at maximizing resources through efficient coordination of workflows and supply chain management. Boasts over 25 years of industry experience as a proactive problem-solver and empowering leader consistently delivering outstanding outcomes.
Overview
27
27
years of professional experience
Work History
Production Manager
Tilaknagar Industries Ltd.
03.2023 - Current
- Met production demands by creating productive teams and delegating work assignments
- Set and enforced production standards and monitored operations to meet cost, quality and delivery standards
- Enhanced safety, productivity and profitability with revitalized processes, procedures and programs
- Devised and implemented strategies to create new revenue streams and cut operational costs
- Responsibilities: Fermentation and Distillation section- DM Water Plant- 300 cubic meter (OBR) Assessed final products
- Reduction in cost by energy management in pot distillation
- Developed and improved production processes to increase yield
- Handled emergencies quickly, coordinating the teams and equipment to resolve critical situations
Senior Production Executive
Tilaknagar Industries Ltd.
08.2007 - 03.2023
- Devised and implemented strategies to create new revenue streams and reduce operational costs for a 50 KLPD wash-to-ENA plant, consistently exceeding production limits by increasing output from 50 KLPD to 60 KLPD and boosting alcohol production by 25% with the same fermentation and distillation setup.
- Malt spirit plant yield up to 545 PL/MT
- Active Sensory panelist for DM Water, ENA, FMS, MMS, VMS, Liquors
- Planning, Execution & Controlling production activities for smooth run with efficiency & recovery for the following plants KLPD Wash to ENA plant (Molasses base) KLPD Wash to ENA Plant (Molasses base)KLPD Wash to ENA plant (Grain Base)
- Managing production operations of a traditional 1.5 KLPD Cognac pot distillation plant imported from Paris, France, leveraging deep expertise in historic distillation techniques and ensuring efficient, high-quality output.
- Managing production operations of a 6 KLPD Malt Spirit plant with a technical tie-up with Morrison Bowmore Distillery, Glasgow, Scotland, while leveraging advanced distillation expertise to ensure optimal plant performance and quality. Possessing deep expertise in production, quality control, and sensory analysis of Fresh Malt, Mature Malt, and Vatted Malt Spirit.
- Supervised and Maintained the required quality for IMFL production by performing sensory evaluation to check quality and consistency with efficient vision
- Investigated and escalated issues while collaborating with peers to assess process performance and implement improvements based on historical data.
Process Executive
Diageo India, United Spirits Ltd
08.1997 - 07.2007
- Maintained recovery from molasses with 54% Fermentable sugar 305 BL/MT
- Fermentation Efficiency 92% & Overall Fermentation efficiency 90% & Distillation efficiency 98.5% achieved
- Preparation and preservation of yeast cultures, including creating agar slants, maintaining yeast cultures under controlled conditions, and preparing media for yeast propagation.
- Maintaining appropriate condition for growth of yeast in flask, Yeast vessels, Pre-fermenter & fermenter
- Fermentation Efficiency calculations
- Addition of nutrients, Analysis of molasses, Water, Bub, Fermented wash for process parameter
- Molasses- TRS, UFS, FS & Volatile Acidity
- Bub - Yeast cell count, Alcohol %, Microbial contamination
- Fermented Wash- Alcohol %, Residual Sugar, Specific Gravity
Education
Bachelor of Science - Chemistry
Pune University
07.1995
Post Graduate Diploma - Alcohol and Brewing Technology
VSI
06.1997
Skills
- Planning and Co-ordination
- Leadership
- Problem-Solving
- Microsoft Office
- Production Deadline Management
- Worksite Safety
- Production Planning
- Revenue Growth
- Process Budgetary Planning
- Prime Control Software
- SAP
- Cost Control
- Resource Allocation
- Production Line Management
- Root Cause Analysis
- Safety Monitoring
- Production Oversight
- Strategic Planning
- Performance Evaluation
- KPI Tracking
- Strategic planning
- Equipment monitoring
- Operations management
Timeline
Production Manager
Tilaknagar Industries Ltd.
03.2023 - Current
Senior Production Executive
Tilaknagar Industries Ltd.
08.2007 - 03.2023
Process Executive
Diageo India, United Spirits Ltd
08.1997 - 07.2007
Bachelor of Science - Chemistry
Pune University
Post Graduate Diploma - Alcohol and Brewing Technology
VSI
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