RAJESH KANCHARLA
Dunlap
Summary
Seasoned engineering and project management professional with 24 years of experience in CAD, electrical systems, and wire harness design. Expertise in electrical schematics, configuration management, and CMMI Level 5 processes. Supported global OEM clients across aerospace, automotive, and industrial sectors.
Overview
25
25
years of professional experience
Work History
Project Manager – CAD, Electrical Systems & Aftermarket Engineering
Cyient Inc.
08.2013 - Current
- Led CAD, aftermarket, and electrical wire harness design projects for electrical, display, and navigation systems, ensuring alignment with project goals.
- Act as subject matter expert for electrical systems integration and wiring architecture.
- Design and modify electrical schematics using Creo Schematics; develop harness layouts based on component placement and vehicle packaging.
- Managed engineering change requests (ECR) and engineering change orders (ECO) during design and production phases to maintain project integrity.
- Plan and control budgets, schedules, resources, and delivery milestones across multiple programs.
- Lead, mentor, and manage cross-functional teams of engineers, designers, project leads, and technical authors.
- Provide technical guidance and review support for wiring diagrams, electrical schematics, and technical manuals.
- Direct configuration management activities aligned with CMMI Level 5 processes.
- Supported business development through proposal preparation, cost estimation, and client quotations to enhance competitive positioning.
- Clients: Caterpillar Inc., The Toro Company, Rheinmetall, Thales, Airbus, Boeing, Bombardier
Technical Lead – Technical Publications
AvioHeliTronics Infosystems Pvt. Ltd.
10.2012 - 08.2013
- Led technical publication projects for Component Maintenance Manuals (CMM), Illustrated Parts Catalogues (IPC/IETM), and Service Bulletins.
- Planned and established documentation processes, optimizing team ramp-up and managing budget effectively.
- Ensured compliance with AECMA/ASD standards using ATA iSPEC 2200 SGML and S1000D XML.
- Created and reviewed technical illustrations to enhance clarity and accuracy using IsoDraw, 3D Via Composer, and AutoCAD.
- Clients: Thales, LGM, Airbus
Assistant Manager – CAD, Wire Harness & Technical Publications
Vectra IT Solutions
03.2009 - 10.2012
- Led multi-location teams of technical authors, illustrators, and graphic designers to deliver high-quality technical documentation.
- Supported CAD, wire harness design, and aftermarket documentation programs.
- Authored and reviewed CMMs, IPCs, service manuals, and repair manuals for automotive and industrial products.
- Maintained configuration management standards for document inputs and outputs.
- Acted as management representative for ISO 9001 certification initiatives.
- Collaborated with clients including Thales, KAMAZ, TEREX, Mahindra & Mahindra, and Tatra to define and clarify project requirements.
Team Lead – Technical Authoring & Quality Control
Wipro Technologies
10.2007 - 03.2009
- Led authoring and quality control for CMMs, SBs, IPLs, and electronic equipment manuals, ensuring compliance with quality standards.
- Developed user, installation, troubleshooting guides and release documentation, enhancing user experience and product usability.
- Conducted training sessions on FrameMaker and RoboHelp tools, empowering team members to utilize technical authoring software effectively.
- Supported SGML, XML, and DITA stylesheet stabilization and documentation workflows.
- Client: BAE Systems
Technical Author – Aerospace Maintenance Manuals
Capgemini
02.2007 - 10.2007
- Revised aircraft maintenance manuals (AMM), wiring diagram manuals (WDM), IPCs, SRMs, NDT manuals, and CMMs to enhance clarity and usability for maintenance personnel.
- Ensured compliance with ASD documentation standards to maintain quality and regulatory requirements in technical publications.
- Utilized SGML-ETPS and QuickSilver environments with client-specific DTDs to deliver tailored documentation solutions.
- Collaborated with Bombardier Aerospace on documentation projects
Technical Author – Aerospace Components
InfoTech Enterprise (Cyient Ltd.)
02.2006 - 02.2007
- Authored documentation for Boeing 747-400SF cargo loading systems.
- Revised and created Component Maintenance Manuals (CMM) and ACMMs to ensure compliance with industry standards.
- Created technical illustrations using IsoDraw and Unigraphics to enhance clarity of complex aerospace systems.
- Developed structured and unstructured templates in FrameMaker to streamline documentation processes.
- Clients: Goodrich Lighting Systems, Rheinmetall Defense Electronics
Aircraft Maintenance Engineering Trainee
NRSA (RGAA)
07.2003 - 01.2006
- Conducted aircraft maintenance on Beechcraft Super King Air B200 with PT6A-42 engines to ensure airworthiness and reliability.
- Supported airframe and engine inspections for 800-hour schedules, contributing to compliance with safety standards.
- Maintained manuals, service bulletins, ADs, MELs, and wiring drawings.
- Assisted in Quality Control and inventory management to streamline operational processes.
AME Practical Trainee
Indian Airlines
07.2002 - 06.2003
- Participated in airframe and engine inspections up to A-check level, contributing to operational readiness.
- Assisted in repairs and maintenance within wheel and brake overhaul shops, enhancing component reliability.
- Supported maintenance activities on Airbus A320 and Boeing 737 aircraft, ensuring compliance with safety regulations.
AME Trainee
UB Air
01.2001 - 06.2002
- Performed maintenance on Gulfstream IIB, HS125 F400B, and Alouette III helicopters to ensure operational readiness.
- Revised maintenance manuals and enhanced computerized maintenance practices (CMPs) for improved accuracy.
- Monitored inventory levels and coordinated MRO activities to support quality control processes.
Education
Bachelor of Science - Aircraft Maintenance Engineering
DGCA Aircraft Maintenance Engineering
India01-2002
Skills
- Electrical Systems & Wire Harness Design
- CAD & Electrical Schematics
- Project & Program Management
- Risk Management
- Configuration management
- Change management
- Cost Management
- Technical Documentation
- Client & Stakeholder Management
- Team Leadership & Mentoring
- Aerospace & Industrial Engineering Support
Accomplishments
- Customer appreciation for successful delivery of autonomous lawn mower project
- Recognized for extended support on large power backup container wiring systems
- Awarded 'Most Valuable Performer – Bronze' three times at Cyient
- Consistent on-time delivery of wiring diagrams and electrical schematics
Technical Tools
AutoCAD, Creo Parametric, Creo Schematics, Creo Illustrate, CATIA V5, NX Unigraphics, SolidWorks, IsoDraw, Adobe Illustrator, CorelDRAW, 3D Via Composer, SAP Visual Enterprise Author, Arbortext Epic Editor, SGML, XML, DITA, FrameMaker, QuickSilver, Docware, MS Office
Work Preference
Salary Range
$125000/yr - $200000/yrTimeline
Project Manager – CAD, Electrical Systems & Aftermarket Engineering
Cyient Inc.
08.2013 - Current
Technical Lead – Technical Publications
AvioHeliTronics Infosystems Pvt. Ltd.
10.2012 - 08.2013
Assistant Manager – CAD, Wire Harness & Technical Publications
Vectra IT Solutions
03.2009 - 10.2012
Team Lead – Technical Authoring & Quality Control
Wipro Technologies
10.2007 - 03.2009
Technical Author – Aerospace Maintenance Manuals
Capgemini
02.2007 - 10.2007
Technical Author – Aerospace Components
InfoTech Enterprise (Cyient Ltd.)
02.2006 - 02.2007
Aircraft Maintenance Engineering Trainee
NRSA (RGAA)
07.2003 - 01.2006
AME Practical Trainee
Indian Airlines
07.2002 - 06.2003
AME Trainee
UB Air
01.2001 - 06.2002
Bachelor of Science - Aircraft Maintenance Engineering
DGCA Aircraft Maintenance Engineering