Rajesh Nair

A competent Electromechanical Maintenance Specialist with 20+ years of experience in large-scale Oil & Gas Industry, facility maintenance, field supervision, installation, commissioning, preventive maintenance & troubleshooting of electrical equipment across Manufacturing and Service industries in the GCC region. Proven expertise in CNC machines & control wiring maintenance & repairs. Handling maintenance & procurement of Electrical, Mechanical & Hydraulic machines, overhead cranes & electrical systems, managing projects worth up to QAR 500K+ and leading 25+ cross-functional team members. Chronicled success in strategizing plant maintenance operations, conquering unique challenges and channelizing team capacity, resources, time & budget. Applied knowledge of products, manufacturers, vendors & current market pricing for flawless MEP service delivery.

• Computer Hardware Maintenance, Science & Technology, Kerala, India, 2001
• Home Appliances & Audio Video Service System, Government of India, Kerala, India, 1997
• PLCs & Pneumatics Systems, Interplast Research & Development, UAE, 2005-2008
• Firefighting System, Emirates Fire Fighting Equipment Factory (FIREX), UAE, 2007
• General Fire Prevention under Qatar Regulation, Nasser Bin Khaled, Doha, Qatar, 2015
• Life Supports & First Aid Provider, Hamad International Training Centre, Qatar, 2014
• Certified Competency of Basic First Aid & CPR course, QISC, Qatar, March 2024
• Valid Electrical License, Kerala State Electricity Board, Kerala, India, November 2002-2027

• MADINA ORYX ENGINEERING SOLUTION LLC, Ras Laffan, Qatar, Facility Maintenance Supervisor (Oil &Gas Support Service), 10/2016, Present, Managing end-to-end plant maintenance, conforming to the organizational goals & regulatory standards., Supervising all routine & emergency maintenance, inspection, repairing, testing, calibration & troubleshooting of CNC lathe machines, safety valve testing equipment, 240-ton air-cooled screw chiller, motor testing & winding equipment & 4 Nos of 50-ton overhead EOT cranes., Streamlining the facility maintenance & operation for a 14,700m² facility, including a centrally air-conditioned 6,500 m² engineering workshop & 200 office spaces of 2,800 m² area., Maintaining firefighting, smoke detection, CCTV camera & smart lock door access systems for industrial & commercial facilities., Managing preventive & corrective actions, reducing the risk of unexpected breakdowns., Handling day-to-day preventive facility maintenance, employing a centralized maintenance software system., Installing, maintaining & modifying various control automation, VFD drive & PLC wiring systems., Analyzing client & project needs, determining scope, KPI & milestones., Expertise in large size PWHT Oven, Curing Oven & Burn off Furnace Operation, calibration & Programming., Steering project schedules, work allocation & progress reporting, achieving SLA, quality, budget & client goals., Obtaining approval of work samples, shop drawings/design, procedures, method statements, schedules, and programs., Estimating material demand & creating budget & procurement plans for seamless service operations with ample stock., Determining project-affecting factors, analyzing risks & recommending system upgrade, overhaul, or replacement., Identifying process gaps & ensuring continuous improvement, implementing the industry best practices., Training & leading 5+ field technicians, ensuring on-time service delivery with improved resource & performance efficacy., Aligning cross-functional teams with client needs, prioritizing activities & driving seamless service management., Administering on-site technical support, analyzing schematics & technical drawings., Maintaining technical documentation, task, material & status reports for API certification & future requirements., Ensuring HSEQ compliance, managing risk & opportunity checks & QA/QC documents.
• INDUSTRIAL TECHNOLOGY QATAR WLL, Doha, Qatar, Electrical Maintenance Superintendent, 05/2008, 05/2016, Provided turnkey maintenance support for fabrication & electrification of CNC machines & generators for facilities lighting., Inspected & maintained machines & equipment, including CNCs, HVAC, Diesel Generators, RO Plants, AC/ DC Motor Drives, Servo Drives, Temperature Controls, Industrial Kitchen, Laundry Equipment and PLCs., Designed industrial, motor drive & PLC control panels, enhancing equipment efficiency by 150%., Spotted & analyzed on-site faults, accelerating repair with troubleshooting tools to ensure minimum downtime., Installed, commissioned & maintained new machines & equipment, ensuring optimum productivity with minimal risks., Increased 30% up-time of large-scale production plants & site machinery, strategizing & executing preventive maintenance schedule., Managed complete maintenance, downtime & resource utilization reports & warranty records for seamless machine maintenance., Negotiated, scrutinized & processed RFQ/ AMC/ tender documents, facilitating management decision-making., Ensured on-time availability of spare parts, steering vendor relations, cost-efficient purchase & optimum inventory utilization., Executed material inspection & QA/QC activities, ensuring optimum service quality., Steered safety & emergency preparedness, conducting regular Fire Drills for the assigned facilities., Managed the entire facility, maintaining & repairing the MEP, firefighting & low current systems of structural, housekeeping, security, pest control & landscaping equipment.
• INTERPLAST COMPANY LTD, Sharjah, UAE, Electrical Maintenance Supervisor, 03/2003, 04/2008, Installed, commissioned, maintained & tested various industrial & utility equipment & machines, including extruders, injection molding, blow molding, thermal forming, blown filling, bag making, flexography printing, air compressors, chillers & air driers., Analyzed & rectified defects, increasing productivity & charting out plans for future requirements., Supervised site operations, ensuring seamless fabrication, welding, drilling, cutting, plumbing and air conditioner works., Enhanced up-time, reliability & productivity of the existing & new PLCs, scads, robotics, AC/ DC motor drives, servo drives, temperature controls and pneumatic & hydraulic controls while working with the R&D department., Garnered experience in industrial panel & control wire functioning, fault detection & servicing.

• Strategized cost-efficient maintenance management, reducing equipment failure by 90%.
• Improved 100% productivity by investigating & rectifying root causes of recurrent issues.
• Ensured customer satisfaction through prompt service delivery with detailed failure study, design specifications, and safety & quality procedures.
• Developed an in-house machine design, saving 70% of company expenses.
• Increased machine efficiency by 30% with effective technical modifications.
• Saved costs by 75%, minimizing equipment breakdown through preventive maintenance.
• Reduced machine downtime by 70%, anticipating & rectifying issues & modifying machines.
• Designed and commissioned a phosphating process plant with heating control panels and automated a Gantry crane travelling function, saving 70% manual effort.
• Introduced various new systems, reducing project efforts & time by 80% across construction, migration and manufacturing sectors.
• Trained on several HSE & Lifesaving topics according to the Qatar Civil Defence Standard.

• MTA-3 shutdown in Qatar Shell GTL as a coordinator
• Dolphine Energy & Ras Laffan Gas Turbine oil line migration
• Management of 33KV Substation, Pump house, Chillers & Air Compressors
• Installation/ commissioning of 11 diesel generators, ranging from 23KVA to 1500KVA.
• Construction, Installation & commissioning of Industrial laundry for 2000 workers
• Ras Gas on Shore /on plot Expansion LNG Project Phase-2
• Ras Gas on Shore Train-6(oil & Gas)
• Ras Gas on Shore Train-7(oil & Gas)
• Al-Khaleej Gas Expansion Project (AKG-2) (oil & Gas)
• Qatar Petroleum Fire tank Sandblasting & painting (oil & Gas)
• Twin Tower HVAC Ducting work, Doha Qatar
• Installation, commissioning & maintenance of 4 No’s of HVAC & Sheet Metal Fabrication CNC machines
• Construction of a 20,000 square meter maintenance workshop for machinery, including a 600 square meter fully insulated air-condition shed, Genset area, site office, workshop, rest shelter, ablution units, parking yards & security gates
• 25000 Ltr/Hrs capacity Industrial Reverse Osmosis Water Purification System (RO Plant)
• Supervision of Construction, Electrical, Lighting, Air Conditioning, Fire Alarm & Plumbing works of an accommodation facility for 2000 workers.

English, Hindi, Malayalam, Tamil, Indian, 05/25/77, R3229544, Valid Qatar Driving License – 27735618941, available with 60 days’ notice, Traveling & Reading