Summary
Overview
Work History
Education
Skills
Timeline
AccountManager

Ramesh Mandal

Irvington,USA

Summary

Automation & Controls Engineer with over 10 years of hands-on experience in PLC/HMI programming, robotics, and vision inspection systems across high-speed, GMP-regulated manufacturing environments. Skilled in troubleshooting complex automation issues, optimizing production performance, and integrating real-time data reporting through OSI PI systems .

Overview

13
13
years of professional experience

Work History

Sr. Automation and Control Engineer

Mark Anthony beverage
03.2025 - Current
  • Led and supported multiple improvement projects across Brewing, Packaging, and Utility systems to increase uptime and production efficiency.
  • Collaborated with vendors to implement high-speed can code verification systems using Keyence/Cognex vision cameras integrated with Videojet printers.
  • Optimized conveyor line speeds and PID control loops to maintain smooth product flow and can spacing across split and single-line conveyors.
  • Created and implemented CO₂ exhaust fan interlocks and safety shutdowns on filler and seamer lines to meet compliance and safety standards.
  • Coordinated with electrical contractors and validation teams during equipment upgrades.
  • Provided critical on-call engineering support, including weekends and night shifts.
  • Documented all changes, backups, and PLC program versions in accordance with internal quality standards.

Sr. Automation Engineer

Roche Molecular Systems, Inc.
01.2023 - 03.2025
  • Configured and maintained OSI PI systems, setting up PI tags, managing archives, and troubleshooting issues.
  • Developed real-time data collection dashboards using PI Vision and PI Datalink to enhance decision-making.
  • Integrated PLCs and SCADA systems with OSI PI, enabling seamless data flow and system monitoring.
  • Diagnosed and resolved operational issues with FANUC, Epson, and ABB robot arms, including servo alarms, communication errors, and motion faults.
  • Performed robot calibration, mastering, and axis alignment, ensuring optimal performance.
  • Monitored and configured robotic systems using FANUC, ABB and Epson RC+.
  • Conducted preventive maintenance tasks, including battery replacements and lubrication, and recovered robots from crashes.
  • Built strong relationships with vendors and suppliers, negotiating favorable terms on components necessary for completing projects on time and within budget constraints.

Automation PLC Programmer

Union Beverage Packer
09.2019 - 01.2023
  • Waste management Project: Controlled the pH of wastewater tanks before releasing to municipal waste lines.
  • Synchronized conveyer speeds at various stages of packaging for better production yield and minimal product damage.
  • Designed patterns for palletizer to meet customer requirements for final product pallets.
  • Added single and double pallet call options to palletizer for LGV robots.
  • Programmed sanitary systems for lead and lag operations with two pump stations.
  • Implemented a safe entry system with manual switches and filler programming for safe maintenance.
  • Linked Anton-Paar system with the filler to monitor Oxygen, CO2, Real extract, and alcohol levels.
  • Detected foreign liquids in empty cans to ensure product quality.
  • Achievements: Waste management project, Line speed synchronization

Sr. Production Engineer

Avone System and Controls Nepal Pvt. Ltd.
01.2017 - 10.2017
  • Developed electrical load distribution systems for commercial properties.
  • Installed VFD panels and automated conveyor systems at cement plants.
  • Achievements: Chaya-Mall Project

Application Engineer & Sales Support

Arihant Elsys Pvt. Ltd.
08.2012 - 01.2017
  • Verified and tested GE PLC spare parts for Nepal Electricity Authority projects.
  • Supported Indian Railways and Delhi Metro projects with joystick testing kits for BHEL.
  • Designed automation for packaging machines, bio-toilet controls, and other PLC-based solutions.
  • Developed GSM-based alarm systems and automated oil refueling systems for Globe Hi-Fabes.
  • Achievements: BHEL Projects and MMHPS Tender

Education

M.Tech - Electronics and Communication Engineering, Advanced Communication Systems

NITW
Warangal ,India
2012

B.E. - Electronics and Communication Engineering

Nepal Engineering College
Kathmandu,Nepal
2009

Skills

  • Robotics & Automation: FANUC, Epson, ABB
  • Reporting & Data Analysis: OSI PI System, SQL, Excel
  • Programming: PLC,HMI,SCADA ,SQL
  • Technical Tools: PI Vision, PI DataLink, AutoCad

Timeline

Sr. Automation and Control Engineer

Mark Anthony beverage
03.2025 - Current

Sr. Automation Engineer

Roche Molecular Systems, Inc.
01.2023 - 03.2025

Automation PLC Programmer

Union Beverage Packer
09.2019 - 01.2023

Sr. Production Engineer

Avone System and Controls Nepal Pvt. Ltd.
01.2017 - 10.2017

Application Engineer & Sales Support

Arihant Elsys Pvt. Ltd.
08.2012 - 01.2017

M.Tech - Electronics and Communication Engineering, Advanced Communication Systems

NITW

B.E. - Electronics and Communication Engineering

Nepal Engineering College
Ramesh Mandal